- [English]
- The Effect of Aluminum Powder Size on the Structure and Mechanical Properties of Foam
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Seunghyeok Choi, Sungjin Kim, Tae-Young Ahn, Yu-Song Choi, Jae-Gil Jung, Seung Bae Son, Seok-Jae Lee
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J Powder Mater. 2025;32(3):232-243. Published online June 30, 2025
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DOI: https://doi.org/10.4150/jpm.2025.00157
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Abstract
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- In this study, we analyzed the structural and mechanical properties of aluminum foams fabricated using aluminum powders of varying sizes and mixtures. The effects of sintering and pore structure at each size on the integrity and mechanical properties of the foams were investigated. Structural characteristics were examined using scanning electron microscopy and micro–computed tomography, while mechanical properties were evaluated through compression testing. The experimental results demonstrated that smaller powder sizes improved foam integrity, reduced porosity and pore size, and resulted in thinner cell walls. In combination, these effects increased compressive strength as the powder size decreased. The findings of this study contribute to the understanding and improvement of the mechanical properties of aluminum foams and highlight their potential for use in a wide range of applications.
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Citations
Citations to this article as recorded by 
- Sustainable Manufacturing of Graphene–Aluminum Composites: A Comparative Life Cycle Assessment
Xinwei Yang, Qian Peng, Changke Chen, Qingcui Liu, Yudai Huang Journal of Sustainable Metallurgy.2026; 12(1): 727. CrossRef - Effect of powder size and sintering time on the induction sintering behavior of aluminum fabricated by UHFIS
Hıdır Sercan Çubuk Turkish Journal of Engineering.2026; 10(2): 396. CrossRef - A Powder-Metallurgical Route to Ag2(Te,S) Compounds and Their Thermoelectric Properties
Seungki Jo, Yoojeong Ji, Linh Ba Vu, Kyung Tae Kim Journal of Powder Materials.2026; 33(3): 214. CrossRef - Comparative Densification, Microstructure, and Mechanical Response of Five-Layer Al-Al2O3 Functionally Graded Materials Processed by Vacuum Sintering and Spark Plasma Sintering
Satyasaibaba Pitta, Ranga Janardhana Ginka, Balakrishna Bhanavathu Journal of The Institution of Engineers (India): Series D.2026;[Epub] CrossRef
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