A powder injection molding process is developed and optimized for piezoelectric PAN-PZT ceramics. Torque rheometer experiments are conducted to determine the optimal solids loading, and the rheological property of the feedstock is evaluated using a capillary rheometer. Appropriate debinding conditions are chosen using a thermal gravity analyzer, and the debound specimens are sintered using sintering conditions determined in a preliminary investigation. Piezoelectric performance measures, including the piezoelectric charge constant and dielectric constant, are measured to verify the developed process. The average values of the measured piezoelectric charge constant and dielectric constant are 455 pC/N and 1904, respectively. Powder injection molded piezoelectric ceramics produced by the optimized process show adequate piezoelectric performance compared to press-sintered piezoelectric ceramics.

Citations

Citations to this article as recorded by  

• Study on Rheological Behavior and Mechanical Properties of PMN–PZT Ceramic Feedstock
  Jae Man Park, Jun Sae Han, Joo Won Oh, Seong Jin Park
  Metals and Materials International.2021; 27(5): 1069.     CrossRef
• Investigation of stainless steel 316L/zirconia joint part fabricated by powder injection molding
  Chang Woo Gal, Sang Soo Han, Jun Sae Han, Dongguo Lin, Seong Jin Park
  International Journal of Applied Ceramic Technology.2019; 16(1): 315.     CrossRef
• Fabrication of pressureless sintered Si3N4 ceramic balls by powder injection molding
  Chang Woo Gal, Gi Woung Song, Woon Hyung Baek, Hyung Kyu Kim, Dae Keun Lee, Ki Wook Lim, Seong Jin Park
  Ceramics International.2019; 45(5): 6418.     CrossRef
• Experimental analysis for fabrication of high-aspect-ratio piezoelectric ceramic structure by micro-powder injection molding process
  Jun Sae Han, Chang Woo Gal, Jae Man Park, Jong Hyun Kim, Seong Jin Park
  Materials Research Express.2018; 5(4): 046303.     CrossRef

This study investigated the densification behavior of rhenium alloys including W-25 wt.%Re and Re-2W- 1Ta (pure Re) during sintering. The dilatometry experiments were carried out to obtain the in-situ shrinkage in H₂ atmosphere. The measured data was analyzed through shrinkage, strain rate and relative density, and then symmetrically treated to construct the linearized form of master sintering curve (MSC) and MSC as a well-known and straightforward approach to describe the densification behavior during sintering. The densification behaviors for each material were analyzed in many respects including apparent activation energy, densification parameter, and densification ratio. MSC with a minimal set of preliminary experiments can make the densification behavior to be characterized and predicted as well as provide guideline to sinter cycle design. Considering the results of linearized form and MSC, it was confirmed that the W-25 wt.%Re compared to Pure Re is more easily densified at the relatively low temperature.

Citations

Citations to this article as recorded by  

• The influence of sintering time on the microstructural properties of chromium-rhenium matrix composites
  Marcin Chmielewski, Szymon Nosewicz, Dorota Jakubowska, Małgorzata Lewandowska, Jarosław Mizera, Jerzy Rojek, Piotr Bazarnik
  International Journal of Refractory Metals and Hard Materials.2016; 59: 78.     CrossRef