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[English]
Finite Element and Discrete Element Analyses of Anisotropic Powder Compaction for Axial Flux Motor Cores
Jeong Ah Lee, Do Won Lee, , Hyojeong Ha, Ki Hyuk Kwon, Eon Byeong Park, Taeyoung Kim, Hyoung Seop Kim
J Powder Mater. 2025;32(6):451-458.   Published online December 31, 2025
DOI: https://doi.org/10.4150/jpm.2025.00409
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This study investigates the compaction behavior of anisotropic, plate-like powders used in axial flux motor cores through a combined FEM–DEM approach. A porous continuum FEM model captures stress and density evolution during die pressing, revealing strong gradients along the compaction direction, with higher stress and densification near the upper punch and reduced compaction in the lower region. Guided by these results, DEM simulations examine particle packing, orientation, and contact pressure in representative zones. The DEM analysis shows that higher local pressure promotes denser packing and in-plane particle alignment near the upper punch, while the lower region exhibits more random orientations and lower contact forces. As a result, the multi-scale FEM–DEM framework clarifies how anisotropic particle behavior governs local densification and offers practical guidance for die design and process optimization to achieve more uniform density and controlled magnetic-property-relevant particle alignment in axial flux motor cores.
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[Korean]
RBSC Prepared by Si Melt Infiltration into the Y2O3 Added Carbon Preform
Min-Ho Jang, Kyeong-Sik Cho
J Korean Powder Metall Inst. 2021;28(1):51-58.   Published online February 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.1.51
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The conversion of carbon preforms to dense SiC by liquid infiltration is a prospectively low-cost and reliable method of forming SiC-Si composites with complex shapes and high densities. Si powder was coated on top of a 2.0wt .% Y2O3-added carbon preform, and reaction bonded silicon carbide (RBSC) was prepared by infiltrating molten Si at 1,450°C for 1-8 h. Reactive sintering of the Y2O3-free carbon preform caused Si to be pushed to one side, thereby forming cracking defects. However, when prepared from the Y2O3-added carbon preform, a SiC-Si composite in which Si is homogeneously distributed in the SiC matrix without cracking can be produced. Using the Si + C → SiC reaction at 1,450°C, 3C and 6H SiC phases, crystalline Si, and Y2O3 were generated based on XRD analysis, without the appearance of graphite. The RBSC prepared from the Y2O3-added carbon preform was densified by increasing the density and decreasing the porosity as the holding time increased at 1,450°C. Dense RBSC, which was reaction sintered at 1,450°C for 4 h from the 2.0wt.% Y2O3-added carbon preform, had an apparent porosity of 0.11% and a relative density of 96.8%.


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