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Fabrication of Metallic Particle Dispersed Ceramic Based Nanocomposite Powders by the Spray Pyrolysis Process Using Ultrasonic Atomizer and Reduction Process
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HOME > J Korean Powder Metall Inst > Volume 8(3); 2001 > Article
Fabrication of Metallic Particle Dispersed Ceramic Based Nanocomposite Powders by the Spray Pyrolysis Process Using Ultrasonic Atomizer and Reduction Process
Y.H. Choa, B.H. Kim, Y.K. Jeong, K.W. Chae, T.Nakayama, Kusunose T., T.Sekino, Niibara K.
Journal of Korean Powder Metallurgy Institute 2001;8(3):151-156

1Division of new Materials Eng., Chonbuk National University
2Division of New Materials Eng., Chonbuk National University
3Korea Institute of Ceramic Engineering and Technology
4Dept. of Materials Sci. & Eng., Hoseo University
5Institute of Scientific and Industrial Research, Osaka University
6Institute of Scientific and Industrial Research, Osaka University
7Institute of Scientific and Industrial Research, Osaka University
8Institute of Scientific and Industrial Research, Osaka University
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MgO based nanocomposite powder including ferromagnetic iron particle dispersions, which can be available for the magnetic and catalytic applications, was fabricated by the spray pyrolysis process using ultra-sonic atomizer and reduction processes. Liquid source was prepared from iron (Fe)-nitrate, as a source of Fe nano-dispersion, and magnesium (Mg)-nitrate, as a source of MgO materials, with pure water solvent. After the chamber were heated to given temperatures (500~800°C), the mist of liquid droplets generated by ultrasonic atomizer carried into the chamber by a carrier gas of air, and the ist was decomposed into Fe-oxide and MgO nano-powder. The obtained powders were reduced by hydrogen atmosphere at 600~800°C. The reduction behavior was investigated by thermal gravity and hygrometry. After reduction, the aggregated sub-micron Fe/MgO powders were obtained, and each aggregated powder composed of nano-sized Fe/MgO materials. By the difference of the chamber temperature, the particle size of Fe and MgO was changed in a few 10 nm levels. Also, the nano-porous Fe-MgO sub-micron powders were obtained. Through this preparation process and the evaluation of phase and microstructure, it was concluded that the Fe/MgO nanocomposite powders with high surface area and the higher coercive force were successfully fabricated.

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