In this study, freeze drying of a porous Ni with unidirectionally aligned pore channels is accomplished by using a NiO powder and camphene. Camphene slurries with NiO content of 5 and 10 vol% are prepared by mixing them with a small amount of dispersant at 50°C. Freezing of a slurry is performed at -25°C while the growth direction of the camphene is unidirectionally controlled. Pores are generated subsequently by sublimation of the camphene during drying in air for 48 h. The green bodies are hydrogen-reduced at 400°C and then sintered at 800°C and 900°C for 1 h. X-ray diffraction analysis reveals that the NiO powder is completely converted to the Ni phase without any reaction phases. The sintered samples show large pores that align parallel pores in the camphene growth direction as well as small pores in the internal walls of large pores. The size of large and small pores decreases with increasing powder content from 5 to 10 vol%. The influence of powder content on the pore structure is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

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• Synthesis of Porous Cu-Co using Freeze Drying Process of Camphene Slurry with Oxide Composite Powders
  Gyuhwi Lee, Ju-Yeon Han, Sung-Tag Oh
  Journal of Korean Powder Metallurgy Institute.2020; 27(3): 193.     CrossRef

The present study demonstrates the effect of freezing conditions on the pore structure of porous Cu-10 wt.% Sn prepared by freeze drying of CuO-SnO₂/camphene slurry. Mixtures of CuO and SnO₂ powders are prepared by ball milling for 10 h. Camphene slurries with 10 vol.% of CuO-SnO₂ are unidirectionally frozen in a mold maintained at a temperature of -30°C for 1 and 24 h, respectively. Pores are generated by the sublimation of camphene at room temperature. After hydrogen reduction and sintering at 650°C for 2 h, the green body of the CuO-SnO₂ is completely converted into porous Cu-Sn alloy. Microstructural observation reveals that the sintered samples have large pores which are aligned parallel to the camphene growth direction. The size of the large pores increases from 150 to 300 μm with an increase in the holding time. Also, the internal walls of the large pores contain relatively small pores whose size increases with the holding time. The change in pore structure is explained by the growth behavior of the camphene crystals and rearrangement of the solid particles during the freezing process.

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• Fabrication of Porous Ni by Freeze Drying and Hydrogen Reduction of NiO/Camphene Slurry
  Jae-Hun Jeong, Sung-Tag Oh, Chang-Yong Hyun
  Journal of Korean Powder Metallurgy Institute.2019; 26(1): 6.     CrossRef
• Fabrication of Al2O3 Dispersed Porous Cu by Freeze Drying of CuO-Al2O3/Camphene Slurry
  Hyunji Kang, Doh-Hyung Riu, Sung-Tag Oh
  journal of Korean Powder Metallurgy Institute.2018; 25(1): 25.     CrossRef
• Porous W-Ni Alloys Synthesized from Camphene/WO3-NiO Slurry by Freeze Drying and Heat Treatment in Hydrogen Atmosphere
  Sung Hyun Park, Seong-Min Park, So-Jeong Park, Bo-Yeong Park, Sung-Tag Oh
  Korean Journal of Materials Research.2018; 28(2): 108.     CrossRef

In order to fabricate the porous Al₂O₃ with dispersion of nano-sized Cu particles, freeze-drying of camphene/ Al₂O₃ slurry and solution chemistry process using Cu-nitrate are introduced. Camphene slurries with 10 vol% Al₂O₃ was frozen at -25°C. Pores were generated by sublimation of the camphene during drying in air. The sintered samples at 1400 and 1500°C showed the same size of large pores which were aligned parallel to the sublimable vehicles growth direction. However, the size of fine pores in the internal walls of large pores decreased with increase in sintering temperature. It was shown that Cu particles with the size of 100 nm were homogeneously dispersed on the surfaces of the large pores. Antibacterial test using fungus revealed that the porous Al₂O₃/1 vol% Cu composite showed antifungal property due to the dispersion of Cu particles. The results are suggested that the porous composites with required pore characteristics and functional property can be fabricated by freeze-drying process and addition of functional nano particles by chemical method.

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• Collection of Industrial Oil Using Nanoparticles and Porous Powders of Silica
  Y.-S. Cho, J.-W. Moon
  Archives of Metallurgy and Materials.2017; 62(2): 1371.     CrossRef
• Fabrication and Mechanical Properties of STS316L Porous Metal for Vacuum Injection Mold
  Se Hoon Kim, Sang Min Kim, Sang Ho Noh, Jin Pyeong Kim, Jae Hyuck Shin, Si-Young Sung, Jin Kwang Jin, Taean Kim
  Journal of Korean Powder Metallurgy Institute.2015; 22(3): 197.     CrossRef