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Machining Characteristics of Micro Structure using Single-Crystal Diamond Tool on Cu-plated Mold
Chang-Eui Kim, Eun-chae Jeon, Tae-Jin Je, Myung Chang Kang
J Korean Powder Metall Inst. 2015;22(3):169-174.   Published online June 1, 2015
DOI: https://doi.org/10.4150/KPMI.2015.22.3.169
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AbstractAbstract PDF

The optical film for light luminance improvement of back light unit that is used in light emitting diode/liquid crystal display and retro-reflective film is used as luminous sign consist of square and triangular pyramid structure pattern based on V-shape micro prism pattern. In this study, we analyzed machining characteristics of Cu-plated flat mold by shaping with diamond tool. First, cutting conditions were optimized as V-groove machining for the experiment of micro prism structure mold machining with prism pattern shape, cutting force and roughness. Second, the micro prism structure such as square and triangular pyramid pattern were machined by cross machining method with optimizing cutting conditions. Variation of Burr and chip shape were discussed by material properties and machining method.

Citations

Citations to this article as recorded by  
  • Investigation of ultra-precision planing process to fabricate high luminance retroreflector based on cutting force and tool vibration analysis
    Ji-Young Jeong, Jun Sae Han, Chung-Mo Kang, Eun-Ji Gwak, Doo-Sun Choi, Tae-Jin Je
    Scientific Reports.2022;[Epub]     CrossRef
  • Precision Cutting of the Molds of an Optical Functional Texture Film with a Triangular Pyramid Texture
    Huang Li, Zhilong Xu, Jun Pi, Fei Zhou
    Micromachines.2020; 11(3): 248.     CrossRef
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Comparison of Machinability Between PCD Tool and SCD Tool for Large Area Mirror Surface Machining Using Multi-tool by Planer
Chang-Eui Kim, Hwan-Jin Choi, Eun-Chae Jeon, Tae-Jin Je, Myung-Chang Kang
J Korean Powder Metall Inst. 2013;20(4):297-301.
DOI: https://doi.org/10.4150/KPMI.2013.20.4.297
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  • 2 Citations
AbstractAbstract PDF
Mirror surface machining for large area flattening in the display field has a problem such as a tool wear and a increase in machining time due to large area machining. It should be studied to decrease machining time and tool wear. In this paper, multi-tool machining method using a PCD tool and a SCD tool was applied in order to decrease machining time and tool wear. Machining characteristics (cutting force, machined surface and surface roughness) of PCD tool and SCD tool were evaluated in order to apply PCD tool to flattening machining. Based on basic experiments, the PCD/SCD multi-tool method and the SCD single-tool method were compared through surface roughness and machining time for appllying large area mold machining.

Citations

Citations to this article as recorded by  
  • Machining Characteristics of Micro Structure using Single-Crystal Diamond Tool on Cu-plated Mold
    Chang-Eui Kim, Eun-chae Jeon, Tae-Jin Je, Myung Chang Kang
    Journal of Korean Powder Metallurgy Institute.2015; 22(3): 169.     CrossRef
  • Analysis Of Drilling Of A Metal Plate With Pilot Hole
    K.S. Kim
    Archives of Metallurgy and Materials.2015; 60(2): 1307.     CrossRef

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