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Ultrasonic-milling of metal oxide nanopowders for the preparation of tungsten heavy alloys was investigated. Milling time was selected as a major process variable. XRD results of metal oxide nanopowders ultrasonic-milled for 50 h and 100 h showed that agglomerate size reduced with increasing milling time and there was no evidence of contamination or change of composition by impurities. It was found that nanocomposite powders reduced at 800°C in a hydrogen atmosphere showed a chemical composition of 93.1W-4.9Ni-2.0Fe from EDS analysis. Hardness of sintered part using 50 h and 100 h powder samples was 399 Hv and 463 Hv, respectively, which is higher than the that of commercial products (330-340 Hv).
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This study was focused on the optimization of low-pressure ultrasonic spraying process for synthesis of pure gamma-Fe_2O_3 nanoparticles. As process variables, pressure in the reactor, precursor concentration, and reaction temperature were changed in order to control the chemical and microstructural properties of iron oxide nanoparticles including crystal phase, mean particle size and particle size distribution. X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies revealed that pure gamma-Fe_2O_3 nanoparticles with narrow particle size distribution of 5-15 nm were successfully synthesized from iron pentacarbonyl (Fe(CO)_5) in hexane under 30 mbar with precursor concentrations of 0.1M and 0.2M, at temperatures over 800°C. Also magnetic properties, coercivity (H_c) and saturation magnetization (M_s) were reported in terms of the microstructure of particles based on the results from vibration sampling magnetometer (VSM).
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Through the volume change of Sn in a low-temperature phase transformation, the Sn nanopowder with high, purity, was fabricated by an economic and eco-friendly process. The fine cracks were spontaneously generated. in, Sn ingot, which was reduced to powders in the repetition of phase transformation. The Sn nanopowder with 50 run in size was obtained by the 24th repetitions of phase transformation by low-temperature and ultrasonic treatments. Also, the SnO_2 powder was fabricated by the oxidation of the produced Sn powder to the ingot and milled by the ultrasonic milling method. The SnO_2 nanopowder of 20 nm in size was fabricated after the milling for 180 h.
The brazing adhesion properties of Ag coated W-Ag electric contact on the Cu substrate have been investigated in therms of microstructure, phase equilibrium and adhesion strength. Precoating of Ag layer (3µm in thickness) on the W-40%Ag contact material was done by electro-plating method. Subsequently the brazing treatment was conducted by inserting BCuP-5 filler metal (Ag-Cu-P alloy) layer between Ag coated W-Ag and Cu substrate and annealing at 710°C in H_2 atmosphere. The optimum brazing temperature of 710°C was semi-empirically calculated on the basis of the Cu atomic diffusion profile in Ag layer of commercial electric contact produced by the same brazing process. As a mechanical test of the electric contact after brazing treatment the adhesion strength between the electric contact and Cu substrate was measured using Instron. The microstructure and phase equilibrium study revealed that the sound interlayer structure was formed by relatively low brazing treatment at 710°C. Thin Ag electro-plated layer precoated on the electric contact (3µm in thickness) is thought to be enough for high adhesion strength arid sound microstructure in interface layer.
An optimum route to fabricate the ferrous alloy dispersed Al_2O_3 nanocomposites such as Al_2O_3/Fe-Ni and Al_2O_3/Fe-Co with sound microstructure and desired properties was investigated. The composites were fabricated by the sintering of powder mixtures of Al_2O_3 and nano-sized ferrous alloy, in which the alloy was prepared by solution-chemistry routes using metal nitrates powders and a subsequent hydorgen reduction process. Microstructural observation of reduced powder mixture revealed that the Fe-Ni or Fe-Co alloy particles of about 20 nm in size homogeneously surrounded Al_2O_3, forming nanocomposite powder. The sintered Al_2O_3/Fe-Ni composite showed the formation of FeAl_2O_4 phase, while the reaction phases were not observed in Al_2O_3/Fe-Co composite. Hot-pressed Al_2O_3/Fe-Ni composite showed improved mechanical properties and magnetic response. The properties are discussed in terms of microstructural characteristics such as the distribution and size of alloy particles.