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Synthesis of W2C by Spark Plasma Sintering of W-WC Powder Mixture and Its Etching Property
Gyu-Sang Oh, Sung-Min Lee, Sung-Soo Ryu
J Korean Powder Metall Inst. 2020;27(4):293-299.   Published online August 1, 2020
DOI: https://doi.org/10.4150/KPMI.2020.27.4.293
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W2C is synthesized through a reaction-sintering process from an ultrafine-W and WC powder mixture using spark plasma sintering (SPS). The effect of various parameters, such as W:WC molar ratio, sintering temperature, and sintering time, on the synthesis behavior of W2C is investigated through X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM) analysis of the microstructure, and final sintered density. Further, the etching properties of a W2C specimen are analyzed. A W2C sintered specimen with a particle size of 2.0 μm and a relative density over 98% could be obtained from a W-WC powder mixture with 55 mol%, after SPS at 1700°C for 20 min under a pressure of 50 MPa. The sample etching rate is similar to that of SiC. Based on X-ray photoelectron spectroscopy (XPS) analysis, it is confirmed that fluorocarbon-based layers such as C-F and C-F2 with lower etch rates are also formed.


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