We investigate the effect of phosphorous content on the microstructure and magnetic properties of Fe_83.2Si_5.33-0.33xB_10.67-0.67xP_xCu_0.8 (x = 1–4 at.%) nanocrystalline soft magnetic alloys. The simultaneous addition of Cu and P to nanocrystalline alloys reportedly decreases the nanocrystalline size significantly, to 10–20 nm. In the P-containing nanocrystalline alloy, P atoms are distributed in an amorphous residual matrix, which suppresses grain growth, increases permeability, and decreases coercivity. In this study, nanocrystalline ribbons with a composition of Fe_83.2Si_5.33-0.33xB_{10.67- 0.67x}P_xCu_0.8 (x = 1–4 at.%) are fabricated by rapid quenching melt-spinning and thermal annealing. It is demonstrated that the addition of a small amount of P to the alloy improves the glass-forming ability and increases the resistance to undesirable Fex(B,P) crystallization. Among the alloys investigated in this work, an Fe_83.2Si₅B₁₀P₁Cu_0.8 nanocrystalline ribbon annealed at 460°C exhibits excellent soft-magnetic properties including low coercivity, low core loss, and high saturation magnetization. The uniform nanocrystallization of the Fe_83.2Si₅B₁₀P₁Cu_0.8 alloy is confirmed by high-resolution transmission electron microscopy analysis.

In this study, Al-Si-Mg alloys are additively manufactured using a selective laser melting (SLM) process from AlSi10Mg powders prepared from a gas-atomization process. The processing parameters such as laser scan speed and laser power are investigated for 3D printing of Al-Si-Mg alloys. The laser scan speeds vary from 100 to 2000 mm/s at the laser power of 180 and 270W, respectively, to achieve optimized densification of the Al-Si-Mg alloy. It is observed that the relative density of the Al-Si-Mg alloy reaches a peak value of 99% at 1600 mm/s for 180W and at 2000 mm/s for 270W. The surface morphologies of the both Al-Si-Mg alloy samples at these conditions show significantly reduced porosities compared to those of other samples. The increase in hardness of as-built Al-Si-Mg alloy with increasing scan speed and laser power is analyzed due to high relative density. Furthermore, it was found that cooling conditions after the heat-treatment for homogenization results in the change of dispersion status of Si phases in the Al-Si matrix but also affects tensile behaviors of Al-Si-Mg alloys. These results indicate that combination between SLM processing parameters and post-heat treatment should be considered a key factor to achieve optimized Al-Si alloy performance.

Citations

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• Fabrication and mechanical properties of Al–Si-based alloys by selective laser melting process
  Yeong Seong Eom, Kyung Tae Kim, Dong Won Kim, Soo ho Jung, Jung Woo Nam, Dong Yeol Yang, Jungho Choe, Ji Hun Yu, Injoon Son
  Powder Metallurgy.2021; 64(3): 198.     CrossRef
• Investigation on Interfacial Microstructures of Stainless Steel/Inconel Bonded by Directed Energy Deposition of alloy Powders
  Yeong Seong Eom, Kyung Tae Kim, Soo-Ho Jung, Jihun Yu, Dong Yeol Yang, Jungho Choe, Chul Yong Sim, Seung Jun An
  Journal of Korean Powder Metallurgy Institute.2020; 27(3): 219.     CrossRef
• Influence of Powder Size on Properties of Selectively Laser-Melted- AlSi10Mg Alloys
  Yeong Seong Eom, Dong Won Kim, Kyung Tae Kim, Sang Sun Yang, Jungho Choe, Injoon Son, Ji Hun Yu
  Journal of Korean Powder Metallurgy Institute.2020; 27(2): 103.     CrossRef

RBSC (reaction-bonded silicon carbide) represents a family of composite ceramics processed by infiltrating with molten silicon into a skeleton of SiC particles and carbon in order to fabricate a fully dense body of silicon carbide. RBSC has been commercially used and widely studied for many years, because of its advantages, such as relatively low temperature for fabrication and easier to form components with near-net-shape and high relative density, compared with other sintering methods. In this study, RBSC was fabricated with different size of SiC in the raw material. Microstructure, thermal and mechanical properties were characterized with the reaction-sintered samples in order to examine the effect of SiC size on the thermal and mechanical properties of RBSC ceramics. Especially, phase volume fraction of each component phase, such as Si, SiC, and C, was evaluated by using an image analyzer. The relationship between microstructures and physical properties was also discussed.

Citations

Citations to this article as recorded by  

• Structural and Mechanical Properties of SiC-Rich By-Products of the Metal Grade Si Process
  Thomas Hafner, Jonas Hafner, Frank Kimm, Vira Bovda, Oleksandr Bovda, Oleksandr Kuprin, Anatoliy Pikalov, Kostiantyn Lentsov, Pavlo Schikhaylo, Yriy Onyschuk, Andriy Tarasuk, Viktoriya Podhurska, Bogdan Vasyliv, Oleksandr Shcheretsky, Ihor Vorona, Roman Y
  Materials Science Forum.2024; 1113: 87.     CrossRef
• Effect of Y2O3 Additive Amount on Densification of Reaction Bonded Silicon Carbides Prepared by Si Melt Infiltration into All Carbon Preform
  Kyeong-Sik Cho, Min-Ho Jang
  Korean Journal of Materials Research.2021; 31(5): 301.     CrossRef
• Mechanical Strength Values of Reaction-Bonded-Silicon-Carbide Tubes with Different Sample Size
  Seongwon Kim, Soyul Lee, Yoon-Suk Oh, Sung-Min Lee, Yoonsoo Han, Hyun-Ick Shin, Youngseok Kim
  Journal of Korean Powder Metallurgy Institute.2017; 24(6): 450.     CrossRef