Zirconia has excellent mechanical properties, such as high fracture toughness, wear resistance, and flexural strength, which make it a candidate for application in bead mills as milling media as well as a variety of components. In addition, enhanced mechanical properties can be attained by adding oxide or non-oxide dispersing particles to zirconia ceramics. In this study, the densification and mechanical properties of YSZ-TiC ceramic composites with different TiC contents and sintering temperatures are investigated. YSZ - x vol.% TiC (x=10, 20, 30) system is selected as compositions of interest. The mixed powders are sintered using hot pressing (HP) at different temperatures of 1300, 1400, and 1500°C. The densification behavior and mechanical properties of sintered ceramics, such as hardness and fracture toughness, are examined.

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• Phase Formation and Mechanical Property of YSZ‒30 vol.% WC Composite Ceramics Fabricated by Hot Pressing
  Jin-Kwon Kim, Jae-Hyeong Choi, Nahm Sahn, Sung-Soo Ryu, Seongwon Kim
  journal of Korean Powder Metallurgy Institute.2023; 30(5): 409.     CrossRef

In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

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• A Study on Fabrication of PCD Endmill Holder using PBF Additive Manufacturing Technology
  Min-Woo Sa, Ho-Min Son, Kyung-Hwan Park, Sang-Geun Lee, Dae-Ho Shin, Dong-Gyu Kim
  Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(6): 124.     CrossRef
• Vat photopolymerization-based 3D printing of complex-shaped and high-performance Al2O3 ceramic tool with chip-breaking grooves: Cutting performance and wear mechanism
  Haidong Wu, Wei Liu, Yuerui Xu, Lifu Lin, Yehua Li, Shanghua Wu
  Journal of Asian Ceramic Societies.2023; 11(1): 159.     CrossRef

SiAlON ceramics are used as ceramic cutting tools for heat-resistant super alloys (HRSAs) due to their excellent fracture toughness and thermal properties. They are manufactured from nitride and oxide raw materials. Mixtures of nitrides and oxides are densified via liquid phase sintering by using gas pressure sintering. Rare earth oxides, when used as sintering additives, affect the color and mechanical properties of SiAlON. Moreover, these sintering additives influence the cutting performance. In this study, we have prepared Yb_m/3Si_12-(m+n)Al_m+nO_nN_16-n (m = 0.5; n = 0.5, 1.0) ceramics and manufactured SiAlON ceramics, which resulted in different colors. In addition, the characteristics of the sintered SiAlON ceramics such as fracture toughness and microstructure have been investigated and results of the cutting test have been analyzed.

In this study, lanthanum oxide (La₂O₃) dispersed molybdenum (Mo–La₂O₃) alloys are fabricated using lanthanum nitrate solution and nanosized Mo particles produced by hydrogen reduction of molybdenum oxide. The effect of La₂O₃ dispersion in a Mo matrix on the fracture toughness at room temperature is demonstrated through the formation behavior of La₂O₃ from the precursor and three-point bending test using a single-edge notched bend specimen. The relative density of the Mo–0.3La₂O₃ specimen sintered by pressureless sintering is approximately 99%, and La₂O₃ with a size of hundreds of nanometers is uniformly distributed in the Mo matrix. It is also confirmed that the fracture toughness is 19.46 MPa·m^1/2, an improvement of approximately 40% over the fracture toughness of 13.50 MPa·m^1/2 on a pure-Mo specimen without La₂O₃, and this difference in the fracture toughness occurs because of the changes in fracture mode of the Mo matrix caused by the dispersion of La₂O₃.

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• Sintering property of micro/nano core-shell molybdenum powder synthesized by mechanochemical process
  Chun Woong Park, Heeyeon Kim, Won Hee Lee, Wonjune Choi, Jongmin Byun, Young Do Kim
  International Journal of Refractory Metals and Hard Materials.2024; 119: 106532.     CrossRef
• Novel design of Mo-Si-B + La2O3 powder with multi-shell structure for ideal microstructure and enhanced mechanical property
  Wonjune Choi, Chun Woong Park, Young Do Kim, Jongmin Byun
  International Journal of Refractory Metals and Hard Materials.2024; 120: 106611.     CrossRef