Aluminum nitride (AlN) has excellent electrical insulation property, high thermal conductivity, and a low thermal expansion coefficient; therefore, it is widely used as a heat sink, heat-conductive filler, and heat dissipation substrate. However, it is well known that the AlN-based materials have disadvantages such as low sinterability and poor mechanical properties. In this study, the effects of addition of various amounts (1-6 wt.%) of sintering additives Y₂O₃ and Sm₂O₃ on the thermal and mechanical properties of AlN samples pressureless sintered at 1850°C in an N₂ atmosphere for a holding time of 2 h are examined. All AlN samples exhibit relative densities of more than 97%. It showed that the higher thermal conductivity as the Y₂O₃ content increased than the Sm₂O₃ additive, whereas all AlN samples exhibited higher mechanical properties as Sm₂O₃ content increased. The formation of secondary phases by reaction of Y₂O₃, Sm₂O₃ with oxygen from AlN lattice influenced the thermal and mechanical properties of AlN samples due to the reaction of the oxygen contents in AlN lattice.

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• Effects of YH2 addition on pressureless sintered AlN ceramics
  Liang Wang, Wei-Ming Guo, Peng-Fei Sheng, Li-Fu Lin, Xiao Zong, Shang-Hua Wu
  Journal of the European Ceramic Society.2023; 43(3): 862.     CrossRef

In this study, lanthanum oxide (La₂O₃) dispersed molybdenum (Mo–La₂O₃) alloys are fabricated using lanthanum nitrate solution and nanosized Mo particles produced by hydrogen reduction of molybdenum oxide. The effect of La₂O₃ dispersion in a Mo matrix on the fracture toughness at room temperature is demonstrated through the formation behavior of La₂O₃ from the precursor and three-point bending test using a single-edge notched bend specimen. The relative density of the Mo–0.3La₂O₃ specimen sintered by pressureless sintering is approximately 99%, and La₂O₃ with a size of hundreds of nanometers is uniformly distributed in the Mo matrix. It is also confirmed that the fracture toughness is 19.46 MPa·m^1/2, an improvement of approximately 40% over the fracture toughness of 13.50 MPa·m^1/2 on a pure-Mo specimen without La₂O₃, and this difference in the fracture toughness occurs because of the changes in fracture mode of the Mo matrix caused by the dispersion of La₂O₃.

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• Sintering property of micro/nano core-shell molybdenum powder synthesized by mechanochemical process
  Chun Woong Park, Heeyeon Kim, Won Hee Lee, Wonjune Choi, Jongmin Byun, Young Do Kim
  International Journal of Refractory Metals and Hard Materials.2024; 119: 106532.     CrossRef
• Novel design of Mo-Si-B + La2O3 powder with multi-shell structure for ideal microstructure and enhanced mechanical property
  Wonjune Choi, Chun Woong Park, Young Do Kim, Jongmin Byun
  International Journal of Refractory Metals and Hard Materials.2024; 120: 106611.     CrossRef

Molybdenum silicide has gained interest for high temperature structural applications. However, poor fracture toughness at room temperatures and low creep resistance at elevated temperatures have hindered its practical applications. This study uses a novel powder metallurgical approach applied to uniformly mixed molybdenum silicidebased composites with silicon carbide. The degree of powder mixing with different ball milling time is also demonstrated by Voronoi diagrams. Core-shell composite powder with Mo nanoparticles as the shell and β-SiC as the core is prepared via chemical vapor transport. Using this prepared core-shell composite powder, the molybdenum silicide-based composites with uniformly dispersed β-SiC are fabricated using pressureless sintering. The relative density of the specimens sintered at 1500°C for 10 h is 97.1%, which is similar to pressure sintering owing to improved sinterability using Mo nanoparticles.

A sintered body of TiB₂-reinforced iron matrix composite (Fe-TiB₂) is fabricated by pressureless-sintering of a mixture of titanium hydride (TiH₂) and iron boride (FeB) powders. The powder mixture is prepared in a planetary ball-mill at 700 rpm for 3 h and then pressurelessly sintered at 1300, 1350 and 1400°C for 0-2 h. The optimal sintering temperature for high densities (above 95% relative density) is between 1350 and 1400°C, where the holding time can be varied from 0.25 to 2 h. A maximum relative density of 96.0% is obtained from the (FeB+TiH₂) powder compacts sintered at 1400°C for 2 h. Sintered compacts have two main phases of Fe and TiB₂ along with traces of TiB, which seems to be formed through the reaction of TiB₂ formed at lower temperatures during the heating stage with the excess Ti that is intentionally added to complete the reaction for TiB₂ formation. Nearly fully densified sintered compacts show a homogeneous microstructure composed of fine TiB₂ particulates with submicron sizes and an Fe-matrix. A maximum hardness of 71.2 HRC is obtained from the specimen sintered at 1400°C for 0.5 h, which is nearly equivalent to the HRC of conventional WC-Co hardmetals containing 20 wt% Co.

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• Effect of Ce Addition on the As-Cast and As-Forged Microstructure of Fe-TiB2 Composites
  Lin Zhang, Jianwen Gao, Minghao Huang, Engang Wang
  JOM.2019; 71(11): 4144.     CrossRef
• Microstructure, mechanical, and tribological properties of pressureless sintered and spark plasma sintered Fe TiB2 nanocomposites
  Hak-Rae Cho, Ji-Soon Kim, Koo-Hyun Chung
  Tribology International.2019; 131: 83.     CrossRef