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8 "Ultrasonic spray pyrolysis"
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[Korean]
The Synthesis of Lithium Lanthanum Titanium Oxide for Solid Electrolyte via Ultrasonic Spray Pyrolysis
Jaeseok Roh, MinHo Yang, Kun-Jae Lee
J Powder Mater. 2022;29(6):485-491.   Published online December 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.6.485
  • 491 View
  • 7 Download
AbstractAbstract PDF

Lithium lanthanum titanium oxide (LLTO) is a promising ceramic electrolyte because of its high ionic conductivity at room temperature, low electrical conductivity, and outstanding physical properties. Several routes for the synthesis of bulk LLTO are known, in particular, solid-state synthesis and sol-gel method. However, the extremely low ionic conductivity of LLTO at grain boundaries is one of the major problems for practical applications. To diminish the grain boundary effect, the structure of LLTO is tuned to nanoscale morphology with structures of different dimensionalities (0D spheres, and 1D tubes and wires); this strategy has great potential to enhance the ion conduction by intensifying Li diffusion and minimizing the grain boundary resistance. Therefore, in this work, 0D spherical LLTO is synthesized using ultrasonic spray pyrolysis (USP). The USP method primarily yields spherical particles from the droplets generated by ultrasonic waves passed through several heating zones. LLTO is synthesized using USP, and the effects of each precursor and their mechanisms as well as synthesis parameters are analyzed and discussed to optimize the synthesis. The phase structure of the obtained materials is analyzed using X-ray diffraction, and their morphology and particle size are analyzed using field-emission scanning electron microscopy.

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[Korean]
Pressureless Sintering and Microstructure of Pure Tungsten Powders Prepared by Ultrasonic Spray Pyrolysis
Youn Ji Heo, Eui Seon Lee, Sung-Tag Oh, Jongmin Byun
J Powder Mater. 2022;29(3):247-251.   Published online June 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.3.247
  • 399 View
  • 5 Download
  • 2 Citations
AbstractAbstract PDF

This study demonstrates the effect of the compaction pressure on the microstructure and properties of pressureless-sintered W bodies. W powders are synthesized by ultrasonic spray pyrolysis and hydrogen reduction using ammonium metatungstate hydrate as a precursor. Microstructural investigation reveals that a spherical powder in the form of agglomerated nanosized W particles is successfully synthesized. The W powder synthesized by ultrasonic spray pyrolysis exhibits a relative density of approximately 94% regardless of the compaction pressure, whereas the commercial powder exhibits a relative density of 64% under the same sintering conditions. This change in the relative density of the sintered compact can be explained by the difference in the sizes of the raw powder and the densities of the compacted green body. The grain size increases as the compaction pressure increases, and the sintered compact uniaxially pressed to 50 MPa and then isostatically pressed to 300 MPa exhibits a size of 0.71 m. The Vickers hardness of the sintered W exhibits a high value of 4.7 GPa, mainly due to grain refinement.

Citations

Citations to this article as recorded by  
  • Preparation of W-Ni-Cu Alloy Powder by Hydrogen Reduction of Metal Oxides
    Youn Ji Heo, Eui Seon Lee, Ji Won Choi, Jongmin Byun, Sung-Tag Oh
    Korean Journal of Metals and Materials.2024; 62(5): 334.     CrossRef
  • Influence of the initial powder characteristic on the densified tungsten microstructure by spark plasma sintering and hot isostatic pressing
    Ji Young Kim, Eui Seon Lee, Youn Ji Heo, Young-In Lee, Jongmin Byun, Sung-Tag Oh
    Powder Metallurgy.2023; 66(5): 644.     CrossRef
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[Korean]
Synthesis and Optical Property of (GaN)1-x(ZnO)x Nanoparticles Using an Ultrasonic Spray Pyrolysis Process and Subsequent Chemical Transformation
Jeong Hyun Kim, Cheol-Hui Ryu, Myungjun Ji, Yomin Choi, Young-In Lee
J Korean Powder Metall Inst. 2021;28(2):143-149.   Published online April 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.2.143
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AbstractAbstract PDF

In this study, (GaN)1-x(ZnO)x solid solution nanoparticles with a high zinc content are prepared by ultrasonic spray pyrolysis and subsequent nitridation. The structure and morphology of the samples are investigated by X-ray diffraction (XRD), field-emission scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The characterization results show a phase transition from the Zn and Ga-based oxides (ZnO or ZnGa2O4) to a (GaN)1-x (ZnO)x solid solution under an NH3 atmosphere. The effect of the precursor solution concentration and nitridation temperature on the final products are systematically investigated to obtain (GaN)1-x(ZnO)x nanoparticles with a high Zn concentration. It is confirmed that the powder synthesized from the solution in which the ratio of Zn and Ga was set to 0.8:0.2, as the initial precursor composition was composed of about 0.8-mole fraction of Zn, similar to the initially set one, through nitriding treatment at 700°C. Besides, the synthesized nanoparticles exhibited the typical XRD pattern of (GaN)1-x(ZnO)x, and a strong absorption of visible light with a bandgap energy of approximately 2.78 eV, confirming their potential use as a hydrogen production photocatalyst.

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[Korean]
Effect of Pyrolysis temperature on TiO2 Nanoparticles Synthesized by a Salt-assisted Ultrasonic Spray Pyrolysis Process
Jae-Hyun Yoo, Myeong-Jun Ji, Woo-Young Park, Young-In Lee
J Korean Powder Metall Inst. 2019;26(3):237-242.   Published online June 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.3.237
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AbstractAbstract PDF

In this study, ultrasonic spray pyrolysis combined with salt-assisted decomposition, a process that adds sodium nitrate (NaNO3) into a titanium precursor solution, is used to synthesize nanosized titanium dioxide (TiO2) particles. The added NaNO3 prevents the agglomeration of the primary nanoparticles in the pyrolysis process. The nanoparticles are obtained after a washing process, removing NaNO3 and NaF from the secondary particles, which consist of the salts and TiO2 nanoparticles. The effects of pyrolysis temperature on the size, crystallographic characteristics, and bandgap energy of the synthesized nanoparticles are systematically investigated. The synthesized TiO2 nanoparticles have a size of approximately 2–10 nm a bandgap energy of 3.1–3.25 eV, depending on the synthetic temperature. These differences in properties affect the photocatalytic activities of the synthesized TiO2 nanoparticles.

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[Korean]
Synthesis and Optical Property of GaN Powder Using an Ultrasonic Spray Pyrolysis Process and Subsequent Nitridation Treatment
Myeong-Jun Ji, Jae-Hyun Yoo, Young-In Lee
J Korean Powder Metall Inst. 2018;25(6):482-486.   Published online December 1, 2018
DOI: https://doi.org/10.4150/KPMI.2018.25.6.482
  • 210 View
  • 3 Download
AbstractAbstract PDF

Despite numerous advances in the preparation and use of GaN, and many leading-edge applications in lighting technologies, the preparation of high-quality GaN powder remains a challenge. Ammonolytic preparations of polycrystalline GaN have been studied using various precursors, but all were time-consuming and required high temperatures. In this study, an efficient and low-temperature method to synthesize high-purity hexagonal GaN powder is developed using sub-micron Ga2O3 powder as a starting material. The sub-micron Ga2O3 powder was prepared by an ultrasonic spray pyrolysis process. The GaN powder is synthesized from the sub-micron Ga2O3 powder through a nitridation treatment in an NH3 flow at 800°C. The characteristics of the synthesized powder are systematically examined by X-ray diffraction, scanning and transmission electron microscopy, and UV-vis spectrophotometer.

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[Korean]
Fabrication of compact surface structure by molar concentration on Sb-doped SnO2 transparent conducting films
Ju-Won Bae, Bon-Ryul Koo, Hyo-Jin Ahn
J Korean Powder Metall Inst. 2018;25(1):54-59.   Published online February 1, 2018
DOI: https://doi.org/10.4150/KPMI.2018.25.1.54
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AbstractAbstract PDF

Sb-doped SnO2 (ATO) transparent conducting films are fabricated using horizontal ultrasonic spray pyrolysis deposition (HUSPD) to form uniform and compact film structures with homogeneously supplied precursor solution. To optimize the molar concentration and transparent conducting performance of the ATO films using HUSPD, we use precursor solutions of 0.15, 0.20, 0.25, and 0.30 M. As the molar concentration increases, the resultant ATO films exhibit more compact surface structures because of the larger crystallite sizes and higher ATO crystallinity because of the greater thickness from the accelerated growth of ATO. Thus, the ATO films prepared at 0.25 M have the best transparent conducting performance (12.60±0.21 Ω/□ sheet resistance and 80.83% optical transmittance) and the highest figure-of-merit value (9.44±0.17 × 10-3 Ω-1). The improvement in transparent conducting performance is attributed to the enhanced carrier concentration by the improved ATO crystallinity and Hall mobility with the compact surface structure and preferred (211) orientation, ascribed to the accelerated growth of ATO at the optimized molar concentration. Therefore, ATO films fabricated using HUSPD are transparent conducting film candidates for optoelectronic devices.

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[Korean]
Fabrication of Uniform TiO2 Blocking Layers for Prevention of Electron Recombination in Dye-Sensitized Solar Cells
Ju-won Bae, Bon-Ryul Koo, Tae-Kuen Lee, Hyo-Jin Ahn
J Korean Powder Metall Inst. 2018;25(1):1-6.   Published online February 1, 2018
DOI: https://doi.org/10.4150/KPMI.2018.25.1.1
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  • 3 Citations
AbstractAbstract PDF

Uniform TiO2 blocking layers (BLs) are fabricated using ultrasonic spray pyrolysis deposition (USPD) method. To improve the photovoltaic performance of dye-sensitized solar cells (DSSCs), the BL thickness is controlled by using USPD times of 0, 20, 60, and 100 min, creating TiO2 BLs of 0, 40, 70, and 100 nm, respectively, in average thickness on fluorine-doped tin oxide (FTO) glass. Compared to the other samples, the DSSC containing the uniform TiO2 BL of 70 nm in thickness shows a superior power conversion efficiency of 7.58±0.20% because of the suppression of electron recombination by the effect of the optimized thickness. The performance improvement is mainly attributed to the increased open-circuit voltage (0.77±0.02 V) achieved by the increased Fermi energy levels of the working electrodes and the improved short-circuit current density (15.67±0.43 mA/cm2) by efficient electron transfer pathways. Therefore, optimized TiO2 BLs fabricated by USPD may allow performance improvements in DSSCs.

Citations

Citations to this article as recorded by  
  • Flexible Dye-sensitized Solar Cell Using Titanium Gel at Low Temperature
    Seung Hwan Ji, Hyunsu Park, Doyeon Kim, Do Hyung Han, Hye Won Yun, Woo-Byoung Kim
    Korean Journal of Materials Research.2019; 29(3): 183.     CrossRef
  • Surface tailoring of zinc electrodes for energy storage devices with high-energy densities and long cycle life
    Geon-Hyoung An, SeungNam Cha, Jung Inn Sohn
    Applied Surface Science.2019; 467-468: 1157.     CrossRef
  • Crystallinity Control Effects on Vanadium Oxide Films for Enhanced Electrochromic Performances
    Kue-Ho Kim, Ju-Won Bae, Tae-Kuen Lee, Hyo-Jin Ahn
    Korean Journal of Materials Research.2019; 29(6): 385.     CrossRef
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[Korean]
Synthesis and Characterization of a Ceria Based Composite Electrolyte for Solid Oxide Fuel Cells by an Ultrasonic Spray Pyrolysis Process
Young-In Lee, Yong-Ho Choa
J Korean Powder Metall Inst. 2014;21(3):222-228.   Published online June 1, 2014
DOI: https://doi.org/10.4150/KPMI.2014.21.3.222
  • 228 View
  • 1 Download
  • 2 Citations
AbstractAbstract PDF

Much research into fuel cells operating at a temperature below 800°C. is being performed. There are significant efforts to replace the yttria-stabilized zirconia electrolyte with a doped ceria electrolyte that has high ionic conductivity even at a lower temperature. Even if the doped ceria electrolyte has high ionic conductivity, it also shows high electronic conductivity in a reducing environment, therefore, when used as a solid electrolyte of a fuel cell, the powergeneration efficiency and mechanical properties of the fuel cell may be degraded. In this study, gadolinium-doped ceria nanopowder with Al2O3 and Mn2O3 as a reinforcing and electron trapping agents were synthesized by ultrasonic pyrolysis process. After firing, their microstructure and mechanical and electrical properties were investigated and compared with those of pure gadolinium-doped ceria specimen.

Citations

Citations to this article as recorded by  
  • High growth-rate atomic layer deposition process of cerium oxide thin film for solid oxide fuel cell
    Jin-Geun Yu, Byung Chan Yang, Jeong Woo Shin, Sungje Lee, Seongkook Oh, Jae-Ho Choi, Jaehack Jeong, Wontae Noh, Jihwan An
    Ceramics International.2019; 45(3): 3811.     CrossRef
  • Atomic-layer-deposited ZrO2-doped CeO2 thin film for facilitating oxygen reduction reaction in solid oxide fuel cell
    Byung Chan Yang, Dohyun Go, Seongkook Oh, Jeong Woo Shin, Hyong June Kim, Jihwan An
    Applied Surface Science.2019; 473: 102.     CrossRef

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