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Volume 30(6); December 2023
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Articles
Combinatorial Experiment for Al-6061 and Al-12Si alloy Based on Directed Energy Deposition (DED) Process
Seoyeon Jeon, Suwon Park, Yongwook Song, Jiwon Park, Hyunyoung Park, Boram Lee, Hyunjoo Choi
J Powder Mater. 2023;30(6):463-469.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.463
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AbstractAbstract PDF

Aluminum alloys, known for their high strength-to-weight ratios and impressive electrical and thermal conductivities, are extensively used in numerous engineering sectors, such as aerospace, automotive, and construction. Recently, significant efforts have been made to develop novel aluminum alloys specifically tailored for additive manufacturing. These new alloys aim to provide an optimal balance between mechanical properties and thermal/ electrical conductivities. In this study, nine combinatorial samples with various alloy compositions were fabricated using direct energy deposition (DED) additive manufacturing by adjusting the feeding speeds of Al6061 alloy and Al-12Si alloy powders. The effects of the alloying elements on the microstructure, electrical conductivity, and hardness were investigated. Generally, as the Si and Cu contents decreased, electrical conductivity increased and hardness decreased, exhibiting trade-off characteristics. However, electrical conductivity and hardness showed an optimal combination when the Si content was adjusted to below 4.5 wt%, which can sufficiently suppress the grain boundary segregation of the α- Si precipitates, and the Cu content was controlled to induce the formation of Al2Cu precipitates.

Effect of Heat Treatment on Microstructure and Mechanical Properties of Al–Zn–Mg–Cu–Si Sintered Alloys with and Without High-energy Ball Milling
Junho Lee, Seonghyun Park, Sang-Hwa Lee, Seung Bae Son, Seok-Jae Lee, Jae-Gil Jung
J Powder Mater. 2023;30(6):470-477.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.470
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AbstractAbstract PDF

The effects of annealing on the microstructure and mechanical properties of Al–Zn–Mg–Cu–Si alloys fabricated by high-energy ball milling (HEBM) and spark plasma sintering (SPS) were investigated. The HEBM-free sintered alloy primarily contained Mg2Si, Q-AlCuMgSi, and Si phases. Meanwhile, the HEBM-sintered alloy contains Mg-free Si and θ-Al2Cu phases due to the formation of MgO, which causes Mg depletion in the Al matrix. Annealing without and with HEBM at 500°C causes partial dissolution and coarsening of the Q-AlCuMgSi and Mg2Si phases in the alloy and dissolution of the θ-Al2Cu phase in the alloy, respectively. In both alloys, a thermally stable α-AlFeSi phase was formed after long-term heat treatment. The grain size of the sintered alloys with and without HEBM increased from 0.5 to 1.0 μm and from 2.9 to 6.3 μm, respectively. The hardness of the sintered alloy increases after annealing for 1 h but decreases significantly after 24 h of annealing. Extending the annealing time to 168 h improved the hardness of the alloy without HEBM but had little effect on the alloy with HEBM. The relationship between the microstructural factors and the hardness of the sintered and annealed alloys is discussed.

Thermal Stability and Weight Reduction of Al0.75V2.82CrZr Refractory High Entropy Alloy Prepared Via Mechanical Alloying
Minsu Kim, Hansung Lee, Byungmin Ahn
J Powder Mater. 2023;30(6):478-483.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.478
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AbstractAbstract PDF

High-entropy alloys (HEAs) are characterized by having five or more main elements and forming simple solids without forming intermetallic compounds, owing to the high entropy effect. HEAs with these characteristics are being researched as structural materials for extreme environments. Conventional refractory alloys have excellent hightemperature strength and stability; however, problems occur when they are used extensively in a high-temperature environment, leading to reduced fatigue properties due to oxidation or a limited service life. In contrast, refractory entropy alloys, which provide refractory properties to entropy alloys, can address these issues and improve the hightemperature stability of the alloy through phase control when designed based on existing refractory alloy elements. Refractory high-entropy alloys require sufficient milling time while in the process of mechanical alloying because of the brittleness of the added elements. Consequently, the high-energy milling process must be optimized because of the possibility of contamination of the alloyed powder during prolonged milling. In this study, we investigated the hightemperature oxidation behavior of refractory high-entropy alloys while optimizing the milling time.

Evaluation of Microstructures and Mechanical Properties of Ni-Y2O3 Sintered Alloys Based on the Powder Preparation Methods
Gun-Woo Jung, Ji-Ho Cha, Min-Seo Jang, Minsuk Oh, Jeshin Park
J Powder Mater. 2023;30(6):484-492.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.484
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AbstractAbstract PDF

In this study, Ni-Y2O3 powder was prepared by alloying recomposition oxidation sintering (AROS), solution combustion synthesis (SCS), and conventional mechanical alloying (MA). The microstructure and mechanical properties of the alloys were investigated by spark plasma sintering (SPS). Among the Ni-Y2O3 powders synthesized by the three methods, the AROS powder had approximately 5 nm of Y2O3 crystals uniformly distributed within the Ni particles, whereas the SCS powder contained a mixture of Ni and Y2O3 nanoparticles, and the MA powder formed small Y2O3 crystals on the surface of large Ni particles by milling the mixture of Ni and Y2O3. The average grain size of Y2O3 in the sintered alloys was approximately 15 nm, with the AROS sinter having the smallest, followed by the SCS sinter at 18 nm, and the MA sinter at 22 nm. The yield strength (YS) of the SCS- and MA-sintered alloys were 1511 and 1688 MPa, respectively, which are lower than the YS value of 1697 MPa for the AROS-sintered alloys. The AROS alloy exhibited improved strength compared to the alloys fabricated by SCS and conventional MA methods, primarily because of the increased strengthening from the finer Y2O3 particles and Ni grains.

Preparation and Evaluation of Ketoconazole-loaded Solid-SNEDDS (Self-Nanoemulsifying Drug Delivery System) using Various Solidification Carriers
Da Young Song, Kyeong Soo Kim
J Powder Mater. 2023;30(6):493-501.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.493
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AbstractAbstract PDF

This study aimed to develop a solid self-nanoemulsifying drug delivery system (solid-SNEDDS) to enhance the formulation of ketoconazole (KTZ), a BCS Class II drug with poor solubility. Ketoconazole, which is insoluble above pH 3, requires solubilization for effective delivery. This SNEDDS comprises oil, surfactant, and co-surfactant, which spontaneously emulsify in the gastrointestinal tract environment to form nanoemulsions with droplet sizes less than 100 nm. The optimal SNE-vehicle composition of oleic acid, TPGS, and PEG 400 at a 10:80:10 weight ratio was determined based on the smallest droplet size achieved. This composition was used to prepare liquid SNEDDS containing ketoconazole. The droplet size and polydispersity index (PDI) of the resulting liquid SNEDDS were analyzed. Subsequently, solid-SNEDDS was fabricated using a spray-drying method with solidifying carriers such as silicon dioxide, crospovidone, and magnesium alumetasilicate. The physicochemical properties of the solid-SNEDDS were characterized by scanning electron microscopy and powder X-ray diffraction, and its solubility, droplet size, and PDI were evaluated. In particular, the solid-SNEDDS containing ketoconazole and crospovidone in a 2:1 weight ratio exhibited significantly enhanced solubility, highlighting its potential for improved medication adherence and dissolution rates.

Fabrication of Nanowire by Electrospinning Process Using Nickel Oxide Particle Recovered from MLCC
Haein Shin, Jongwon Bae, Minsu Kang, Kun-Jae Lee
J Powder Mater. 2023;30(6):502-508.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.502
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AbstractAbstract PDF

With the increasing demand for electronic products, the amount of multilayer ceramic capacitor (MLCC) waste has also increased. Recycling technology has recently gained attention because it can simultaneously address raw material supply and waste disposal issues. However, research on recovering valuable metals from MLCCs and converting the recovered metals into high-value-added materials remains insufficient. Herein, we describe an electrospinning (E-spinning) process to recover nickel from MLCCs and modulate the morphology of the recovered nickel oxide particles. The nickel oxalate powder was recovered using organic acid leaching and precipitation. Nickel oxide nanoparticles were prepared via heat treatment and ultrasonic milling. A mixture of nickel oxide particles and polyvinylpyrrolidone (PVP) was used as the E-spinning solution. A PVP/NiO nanowire composite was fabricated via Espinning, and a nickel oxide nanowire with a network structure was manufactured through calcination. The nanowire diameters and morphologies are discussed based on the nickel oxide content in the E-spinning solution.

Modulation of Microstructure and Energy Storage Performance in (K,Na)NbO3-Bi(Ni,Ta)O3 Ceramics through Zn Doping
Jueun Kim, Seonhwa Park, Yuho Min
J Powder Mater. 2023;30(6):509-515.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.509
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AbstractAbstract PDF

Lead-free perovskite ceramics, which have excellent energy storage capabilities, are attracting attention owing to their high power density and rapid charge-discharge speed. Given that the energy-storage properties of perovskite ceramic capacitors are significantly improved by doping with various elements, modifying their chemical compositions is a fundamental strategy. This study investigated the effect of Zn doping on the microstructure and energy storage performance of potassium sodium niobate (KNN)-based ceramics. Two types of powders and their corresponding ceramics with compositions of (1-x)(K,Na)NbO3-xBi(Ni2/3Ta1/3)O3 (KNN-BNT) and (1-x)(K,Na)NbO3-xBi(Ni1/3Zn1/3Ta1/3) O3 (KNN-BNZT) were prepared via solid-state reactions. The results indicate that Zn doping retards grain growth, resulting in smaller grain sizes in Zn-doped KNN-BNZT than in KNN-BNT ceramics. Moreover, the Zn-doped KNNBNZT ceramics exhibited superior energy storage density and efficiency across all x values. Notably, 0.9KNN-0.1BNZT ceramics demonstrate an energy storage density and efficiency of 0.24 J/cm3 and 96%, respectively. These ceramics also exhibited excellent temperature and frequency stability. This study provides valuable insights into the design of KNNbased ceramic capacitors with enhanced energy storage capabilities through doping strategies.

Synthesis and Investigation of LiVPO4O1-xFxvia Control of the Fluorine Content for Cathode of Lithium-ion Batteries
Minkyung Kim, Dong-hee Lee, Changyu Yeo, Sooyeon Choi, Chiwon Choi, Hyunmin Yoon
J Powder Mater. 2023;30(6):516-520.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.516
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AbstractAbstract PDF

Highly safe lithium-ion batteries (LIBs) are required for large-scale applications such as electrical vehicles and energy storage systems. A highly stable cathode is essential for the development of safe LIBs. LiFePO4 is one of the most stable cathodes because of its stable structure and strong bonding between P and O. However, it has a lower energy density than lithium transition metal oxides. To investigate the high energy density of phosphate materials, vanadium phosphates were investigated. Vanadium enables multiple redox reactions as well as high redox potentials. LiVPO4O has two redox reactions (V5+/V4+/V3+) but low electrochemical activity. In this study, LiVPO4O is doped with fluorine to improve its electrochemical activity and increase its operational redox potential. With increasing fluorine content in LiVPO4O1-xFx, the local vanadium structure changed as the vanadium oxidation state changed. In addition, the operating potential increased with increasing fluorine content. Thus, it was confirmed that fluorine doping leads to a strong inductive effect and high operating voltage, which helps improve the energy density of the cathode materials.

Fabrication of Flexible Energy Harvester Based on BaTiO3 Piezoelectric Nanotube Arrays
Seo Young Yoon, Cheol Min Kim, Bitna Bae, Yujin Na, Haksu Jang, Kwi-Il Park
J Powder Mater. 2023;30(6):521-527.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.521
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AbstractAbstract PDF

Piezoelectric technology, which converts mechanical energy into electrical energy, has recently attracted drawn considerable attention in the industry. Among the many kinds of piezoelectric materials, BaTiO3 nanotube arrays, which have outstanding uniformity and anisotropic orientation compared to nanowire-based arrays, can be fabricated using a simple synthesis process. In this study, we developed a flexible piezoelectric energy harvester (f-PEH) based on a composite film with PVDF-coated BaTiO3 nanotube arrays through sequential anodization and hydrothermal synthesis processes. The f-PEH fabricated using the piezoelectric composite film exhibited excellent piezoelectric performance and high flexibility compared to the previously reported BaTiO3 nanotube array-based energy harvester. These results demonstrate the possibility for widely application with high performance by our advanced f-PEH technique based on BaTiO3 nanotube arrays.

Review Paper
Eco-Friendly Powder and Particles-Based Triboelectric Energy Harvesters
Rayyan Ali Shaukat, Jihun Choi, Chang Kyu Jeong
J Powder Mater. 2023;30(6):528-535.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.528
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AbstractAbstract PDF

Since their initial development in 2012, triboelectric nanogenerators (TENGs) have gained popularity worldwide as a desired option for harnessing energy. The urgent demand for TENGs is attributed to their novel structural design, low cost, and use of large-scale materials. The output performance of a TENG depends on the surface charge density of the friction layers. Several recycled and biowaste materials have been explored as friction layers to enhance the output performance of TENGs. Natural and oceanic biomaterials have also been investigated as alternatives for improving the performance of TENG devices. Moreover, structural innovations have been made in TENGs to develop highly efficient devices. This review summarizes the recent developments in recycling and biowaste materials for TENG devices. The potential of natural and oceanic biowaste materials is also discussed. Finally, future outlooks for the structural developments in TENG devices are presented.


Journal of Powder Materials : Journal of Powder Materials