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[Korean]
Effect of Heat Treatment on Microstructure and Mechanical Properties of Al–Zn–Mg–Cu–Si Sintered Alloys with and Without High-energy Ball Milling
Junho Lee, Seonghyun Park, Sang-Hwa Lee, Seung Bae Son, Seok-Jae Lee, Jae-Gil Jung
J Powder Mater. 2023;30(6):470-477.   Published online December 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.6.470
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  • 1 Citations
AbstractAbstract PDF

The effects of annealing on the microstructure and mechanical properties of Al–Zn–Mg–Cu–Si alloys fabricated by high-energy ball milling (HEBM) and spark plasma sintering (SPS) were investigated. The HEBM-free sintered alloy primarily contained Mg2Si, Q-AlCuMgSi, and Si phases. Meanwhile, the HEBM-sintered alloy contains Mg-free Si and θ-Al2Cu phases due to the formation of MgO, which causes Mg depletion in the Al matrix. Annealing without and with HEBM at 500°C causes partial dissolution and coarsening of the Q-AlCuMgSi and Mg2Si phases in the alloy and dissolution of the θ-Al2Cu phase in the alloy, respectively. In both alloys, a thermally stable α-AlFeSi phase was formed after long-term heat treatment. The grain size of the sintered alloys with and without HEBM increased from 0.5 to 1.0 μm and from 2.9 to 6.3 μm, respectively. The hardness of the sintered alloy increases after annealing for 1 h but decreases significantly after 24 h of annealing. Extending the annealing time to 168 h improved the hardness of the alloy without HEBM but had little effect on the alloy with HEBM. The relationship between the microstructural factors and the hardness of the sintered and annealed alloys is discussed.

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  • Microstructural evolution and thermal stability of Al–Zn–Mg–Cu–Si–Zr alloy fabricated via spark plasma sintering
    Junho Lee, Seonghyun Park, Sang-Hwa Lee, Seung Bae Son, Hanjung Kwon, Seok-Jae Lee, Jae-Gil Jung
    Journal of Materials Research and Technology.2024; 31: 205.     CrossRef
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[Korean]
Effect of Post Heat Treatment on the Microstructure and Mechanical Properties of BCuP-5 Filler Metal Coating Layers Fabricated by High Velocity Oxygen Fuel Thermal Spray Process on Ag Substrate
So-Yeon Park, Seong-June Youn, Jae-Sung Park, Kee-Ahn Lee
J Powder Mater. 2022;29(4):283-290.   Published online August 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.4.283
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  • 1 Citations
AbstractAbstract PDF

A Cu-15Ag-5P filler metal (BCuP-5) is fabricated on a Ag substrate using a high-velocity oxygen fuel (HVOF) thermal spray process, followed by post-heat treatment (300°C for 1 h and 400°C for 1 h) of the HVOF coating layers to control its microstructure and mechanical properties. Additionally, the microstructure and mechanical properties are evaluated according to the post-heat treatment conditions. The porosity of the heat-treated coating layers are significantly reduced to less than half those of the as-sprayed coating layer, and the pore shape changes to a spherical shape. The constituent phases of the coating layers are Cu, Ag, and Cu-Ag-Cu3P eutectic, which is identical to the initial powder feedstock. A more uniform microstructure is obtained as the heat-treatment temperature increases. The hardness of the coating layer is 154.6 Hv (as-sprayed), 161.2 Hv (300°C for 1 h), and 167.0 Hv (400°C for 1 h), which increases with increasing heat-treatment temperature, and is 2.35 times higher than that of the conventional cast alloy. As a result of the pull-out test, loss or separation of the coating layer rarely occurs in the heat-treated coating layer.

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  • Evaluation and Prediction of Mechanical Properties According to Welding Methods of Ni 825/A516-70N Clad Plates
    Cheolhong Hwang, Jeongseok Oh, Jini Park, Myungwoo Joe, Sunhwan Kim, Kyunghoon Yoo, Sungwoong Kim, Youngjoo Kim, Sangyeob Lee, Joonsik Park
    Korean Journal of Metals and Materials.2024; 62(11): 844.     CrossRef
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[Korean]
Improvement of the Mechanical Property and Corrosion Resistivity of the Ni-/Fe-based Hybrid Coating Layer using High-velocity Oxygen Fuel Spraying by Heat Treatment
Jungjoon Kim, Yeonjoo Lee, Song-Yi Kim, Jong-Jae Lee, Jae-hun Kim, Seok-Jae Lee, Hyunkyu Lim, Min-Ha Lee, Hwi-Jun Kim, Hyunjoo Choi
J Powder Mater. 2022;29(3):240-246.   Published online June 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.3.240
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AbstractAbstract PDF

Novel Ni- and Fe-based alloys are developed to impart improved mechanical properties and corrosion resistance. The designed alloys are manufactured as a powder and deposited on a steel substrate using a high-velocity oxygen-fuel process. The coating layer demonstrates good corrosion resistance, and the thus-formed passive film is beneficial because of the Cr contained in the alloy system. Furthermore, during low-temperature heat treatment, factors that deteriorate the properties and which may arise during high-temperature heat treatment, are avoided. For the heattreated coating layers, the hardness increases by up to 32% and the corrosion resistance improves. The influence of the heat treatment is investigated through various methods and is considered to enhance the mechanical properties and corrosion resistance of the coating layer.

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[Korean]
Synthesis of the Multi-layered SnO Nanoparticles and Enhanced Performance of Lithium-Ion Batteries by Heat treatment
So Yi Lee, Yoon Myung, Kyu-Tae Lee, Jaewon Choi
J Korean Powder Metall Inst. 2021;28(6):455-461.   Published online December 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.6.455
  • 1,451 View
  • 6 Download
  • 1 Citations
AbstractAbstract PDF

In this study, multilayered SnO nanoparticles are prepared using oleylamine as a surfactant at 165°C. The physical and chemical properties of the multilayered SnO nanoparticles are determined by transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). Interestingly, when the multilayered SnO nanoparticles are heated at 400°C under argon for 2 h, they become more efficient anode materials, maintaining their morphology. Heat treatment of the multilayered SnO nanoparticles results in enhanced discharge capacities of up to 584 mAh/g in 70 cycles and cycle stability. These materials exhibit better coulombic efficiencies. Therefore, we believe that the heat treatment of multilayered SnO nanoparticles is a suitable approach to enable their application as anode materials for lithium-ion batteries.

Citations

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  • Synthesis and electrochemical properties of multi-layered SnO/rGO composite as anode materials for sodium ion batteries
    So Yi Lee, Honggyu Seong, Geongil Kim, Youngho Jin, Joon Ha Moon, Wonbin Nam, Sung Kuk Kim, MinHo Yang, Jaewon Choi
    Applied Surface Science.2023; 612: 155859.     CrossRef
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[Korean]
Effect of Stress Relieving Heat Treatment on Tensile and Impact Toughness Properties of AISI 316L Alloy Manufactured by Selective Laser Melting Process
Dong-Hoon Yang, Gi-Su Ham, Sun-Hong Park, Kee-Ahn Lee
J Korean Powder Metall Inst. 2021;28(4):301-309.   Published online August 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.4.301
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AbstractAbstract PDF

In this study, an AISI 316 L alloy was manufactured using a selective laser melting (SLM) process. The tensile and impact toughness properties of the SLM AISI 316 L alloy were examined. In addition, stress relieving heat treatment (650°C / 2 h) was performed on the as-built SLM alloy to investigate the effects of heat treatment on the mechanical properties. In the as-built SLM AISI 316 L alloy, cellular dendrite and molten pool structures were observed. Although the molten pool did not disappear following heat treatment, EBSD KAM analytical results confirmed that the fractions of the low- and high-angle boundaries decreased and increased, respectively. As the heat treatment was performed, the yield strength decreased, but the tensile strength and elongation increased only slightly. Impact toughness results revealed that the impact energy increased by 33.5% when heat treatment was applied. The deformation behavior of the SLM AISI 316 L alloy was also examined in relation to the microstructure through analyses of the tensile and impact fracture surfaces.

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[Korean]
Influence of Si-rich Phase Morphologies on Mechanical Properties of AlSi10Mg Alloys p rocessed by S elective L aser M elting a nd P ost-Heat Treatment
Jung-woo Nam, Yeong Seong Eom, Kyung Tae Kim, Injoon Son
J Korean Powder Metall Inst. 2021;28(2):134-142.   Published online April 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.2.134
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  • 2 Citations
AbstractAbstract PDF

In this study, AlSi10Mg powders with average diameters of 44 μm are additively manufactured into bulk samples using a selective laser melting (SLM) process. Post-heat treatment to reduce residual stress in the as-synthesized sample is performed at different temperatures. From the results of a tensile test, as the heat-treatment temperature increases from 270 to 320°C, strength decreases while elongation significantly increases up to 13% at 320°C. The microstructures and tensile properties of the two heat-treated samples at 290 and 320°C, respectively, are characterized and compared to those of the as-synthesized samples. Interestingly, the Si-rich phases that network in the as-synthesized state are discontinuously separated, and the size of the particle-shaped Si phases becomes large and spherical as the heat-treatment temperature increases. Due to these morphological changes of Si-rich phases, the reduction in tensile strengths and increase in elongations, respectively, can be obtained by the post-heat treatment process. These results provide fundamental information for the practical applications of AlSi10Mg parts fabricated by SLM.

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  • Wear behavior of aluminum-matrix particle (TiH2 and ZrH2)-reinforced composite foam additively manufactured using directed energy deposition
    Hwa-Jeong Kim, Gwang-Yong Shin, Ki-Yong Lee, Do-Sik Shim
    Journal of Materials Research and Technology.2023; 25: 222.     CrossRef
  • Effect of Microstructural Evolution on Mechanical Properties and Fracture Modes of AlSi10Mg Blocks Fabricated by Selective Laser Melting after Stress Relief Annealing
    Jianzhu Li, Yujie Li, Zhe Wang, Changguang Li, Hai Yuan, Yun Hao
    Advanced Engineering Materials.2022;[Epub]     CrossRef
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[Korean]
Effect of High Frequency Heat Treatment on the Microstructure and Wear Properties of Ni based Self Fluxing Composite Coating Layer Manufactured by HVOF Spray Process
Dong-Yeol Wi, Gi-Su Ham, Sun-Hong Park, Kee-Ahn Lee
J Korean Powder Metall Inst. 2019;26(5):421-431.   Published online October 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.5.421
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AbstractAbstract PDF

In this study, the formation, microstructure, and wear properties of Colmonoy 88 (Ni-17W-15Cr-3B-4Si wt.%) + Stellite 1 (Co-32Cr-17W wt.%) coating layers fabricated by high-velocity oxygen fuel (HVOF) spraying are investigated. Colmonoy 88 and Stellite 1 powders were mixed at a ratio of 1:0 and 5:5 vol.%. HVOF sprayed selffluxing composite coating layers were fabricated using the mixed powder feedstocks. The microstructures and wear properties of the composite coating layers are controlled via a high-frequency heat treatment. The two coating layers are composed of γ-Ni, Ni3B, W2B, and Cr23C6 phases. Co peaks are detected after the addition of Stellite 1 powder. Moreover, the WCrB2 hard phase is detected in all coating layers after the high-frequency heat treatment. Porosities were changed from 0.44% (Colmonoy 88) to 3.89% (Colmonoy 88 + ST#1) as the content of Stellite 1 powder increased. And porosity is denoted as 0.3% or less by inducing high-frequency heat treatment. The wear results confirm that the wear property significantly improves after the high-frequency heat treatment, because of the presence of wellcontrolled defects in the coating layers. The wear surfaces of the coated layers are observed and a wear mechanism for the Ni-based self-fluxing composite coating layers is proposed.

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[Korean]
Lattice Deformation and Improvement Oxidation Resistance of Ti-6Al-4V Alloy Powders Prepared by Hydrogen Added Argon Heat Treatment
Gye-Hoon Cho, Jung-Min Oh, Jae-Won Lim
J Korean Powder Metall Inst. 2019;26(2):126-131.   Published online April 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.2.126
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AbstractAbstract PDF

In the present work, a new hydrogen added argon heat treatment process that prevents the formation of hydrides and eliminates the dehydrogenation step, is developed. Dissolved hydrogen has a good effect on sintering properties such as oxidation resistance and density of greens. This process can also reduce costs and processing time. In the experiment, commercially available Ti-6Al-4V powders are used. The powders are annealed using tube furnace in an argon atmosphere at 700°C and 900°C for 120 min. Hydrogen was injected temporarily during argon annealing to dissolve hydrogen, and a dehydrogenation process was performed simultaneously under an argon-only atmosphere. Without hydride formation, hydrogen was dissolved in the Ti-6Al-4V powder by X-ray diffraction and gas analysis. Hydrogen is first solubilized on the beta phase and expanded the beta phases’ cell volume. TGA analysis was carried out to evaluate the oxidation resistance, and it is confirmed that hydrogen-dissolved Ti-6Al-4V powders improves oxidation resistance more than raw materials.

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[Korean]
Photocatalytic Properties of WO3 Thin Films Prepared by Electrodeposition Method
Kwang-Mo Kang, Ji-Hye Jeong, Ga-In Lee, Jae-Min Im, Hyun-Jeong Cheon, Deok-Hyeon Kim, Yoon-Chae Nah
J Korean Powder Metall Inst. 2019;26(1):40-44.   Published online February 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.1.40
  • 641 View
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  • 1 Citations
AbstractAbstract PDF

Tungsten trioxide (WO3) is a promising candidate as a photocatalyst because of its outstanding electrical and optical properties. In this study, we prepare WO3 thin films by electrodeposition and characterize the photocatalytic degradation of methylene blue using these films. Depending on the voltage conditions (static and pulse), compact and porous WO3 films are fabricated on a transparent ITO/glass substrate. The morphology and crystal structure of electrodeposited WO3 thin films are investigated by scanning electron microscopy, atomic force microscopy, and X-ray diffraction. An application of static voltage during electrodeposition yields a compact layer of WO3, whereas a highly porous morphology with nanoflakes is produced by a pulse voltage process. Compared to the compact film, the porous WO3 thin film shows better photocatalytic activities. Furthermore, a much higher reaction rate of degradation of methylene blue can be achieved after post-annealing of WO3 thin films.

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  • Advanced IGZO Phototransistor Arrays: Enhancing Visible Light Detection Through Selectively Electrohydrodynamic Jet‐Printed Photocatalytic Layer Formation
    Jong Bin An, Byung Ha Kang, Sujin Jung, Kunho Moon, Jusung Chung, Seok Min Hong, Kyungho Park, Jong Hyuk Ahn, Hyun Jae Kim
    Advanced Functional Materials.2024;[Epub]     CrossRef
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[Korean]
Effect of post heat treatment on fatigue properties of EBM 3D-printed Ti-6Al-4V alloy
Young-Sin Choi, Ji-Hoon Jang, Gun-Hee Kim, Chang-Woo Lee, Hwi-Jun Kim, Dong-Geun Lee
J Korean Powder Metall Inst. 2018;25(4):340-345.   Published online August 1, 2018
DOI: https://doi.org/10.4150/KPMI.2018.25.4.340
  • 845 View
  • 8 Download
  • 4 Citations
AbstractAbstract PDF

Additive manufacturing by electron beam melting is an affordable process for fabricating near net shaped parts of titanium and its alloys. 3D additive-manufactured parts have various kinds of voids, lack of fusion, etc., and they may affect crack initiation and propagation. Post process is necessary to eliminate or minimize these defects. Hot isostatic pressing (HIP) is the main method, which is expensive. The objective of this paper is to achieve an optimum and simple post heat treatment process without the HIP process. Various post heat treatments are conducted for the 3Dprinted Ti-6Al-4V specimen below and above the beta transus temperature (996°C). The as-fabricated EBM Ti-6Al-4V alloy has an α‘-martensite structure and transforms into the α+β duplex phase during the post heat treatment. The fatigue strength of the as-fabricated specimen is 400 MPa. The post heat treatment at 1000°C/30 min/AC increases the fatigue strength to 420 MPa. By post heat treatment, the interior pore size and the pore volume fraction are reduced and this can increase the fatigue limit.

Citations

Citations to this article as recorded by  
  • Effect of Line Energy Conditions on Mechanical and Fatigue Properties of Ti6Al4V Fabricated by Electron Beam Additive Manufacturing
    Youngsin Choi, Hwi-Jun Kim, Gun-Hee Kim, Chang-Woo Lee, Dong-Geun Lee
    Metals.2021; 11(6): 878.     CrossRef
  • Mechanical and Physical Characteristics Analysis of Radius Trauma Plate by EBM Additive Manufacturing
    Kwun-Mook Lim, Sung-Jun Park
    Journal of the Korean Society of Manufacturing Technology Engineers.2020; 29(2): 147.     CrossRef
  • Effect of Heat Treatments on Fatigue Properties of Ti-6Al-4V Alloy Fabricated by EBM Additive Manufacturing
    Dong-Geun Lee, Youngsin Choi, P. Villechaise, B. Appolaire, P. Castany, M. Dehmas, C. Delaunay, J. Delfosse, A. Denquin, E. Gautier, L. Germain, N. Gey, T. Gloriant, J.-Y. Hascoët, S. Hémery, Y. Millet, D. Monceau, F. Pettinari-Sturmel, M. Piellard, F. Pr
    MATEC Web of Conferences.2020; 321: 03027.     CrossRef
  • Correlation between surface tension and fatigue properties of Ti-6Al-4V alloy fabricated by EBM additive manufacturing
    Youngsin Choi, Dong-Geun Lee
    Applied Surface Science.2019; 481: 741.     CrossRef
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[English]
Dispersion Behavior and Size Analysis of Thermally Purified High Pressure-high Temperature Synthesized Nanodiamond Particles
Hansang Kwon, Jehong Park, Marc Leparoux
J Korean Powder Metall Inst. 2017;24(3):216-222.   Published online June 1, 2017
DOI: https://doi.org/10.4150/KPMI.2017.24.3.216
  • 1,008 View
  • 3 Download
  • 1 Citations
AbstractAbstract PDF

Synthesized monocrystalline nanodiamond (nD) particles are heat-treated at various temperatures to produce highly structured diamond crystals. The heat-treated nDs show different weight loss ratios during thermogravimetric analysis. The crystallinities of the heat-treated nDs are analyzed using Raman spectroscopy. The average particle sizes of the heat-treated nDs are measured by a dynamic light scattering (DLS) system and direct imaging observation methods. Moreover, individual dispersion behaviors of the heat-treated nD particles are investigated based on ultrasonic dispersion methods. The average particle sizes of the dispersed nDs according to the two different measurement methods show very similar size distributions. Thus, it is possible to produce highly crystallized nD powder particles by a heattreatment process, and the nD particles are relatively easy to disperse individually without any dispersant. The heattreated nDs can lead to potential applications such as in nanocomposites, quantum dots, and biomedical materials.

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  • Two extreme crystal size scales of diamonds, large single crystal and nanocrystal diamonds: Synthesis, properties and their mutual transformation
    Yang Wang, Wei-hua Wang, Shi-lin Yang, Guo-yang Shu, Bing Dai, Jia-qi Zhu
    New Carbon Materials.2021; 36(3): 512.     CrossRef
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[Korean]
Electrospray and Thermal Treatment Process for Enhancing Surface Roughness of Fecralloy Coating Layer on a Large Sized Substrate
Hye Moon Lee, Hye Young Koo, Sangsun Yang, Dahee Park, Sooho Jung, Jung-Yeul Yun
J Korean Powder Metall Inst. 2017;24(1):46-52.   Published online February 1, 2017
DOI: https://doi.org/10.4150/KPMI.2017.24.1.46
  • 294 View
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AbstractAbstract PDF

Fecralloy coating layer with large surface area is suitable for use as a filter media for efficient removal of hot gaseous pollutants exhausted from combustion processes. For uniform preparation of a Fecralloy coating layer with large surface area and strong adhesion to substrate, electrospray coating and thermal treatment processes are experimentally optimized in this study. A nano-colloidal solution with 0.05 wt% Fecralloy nanoparticles is successfully prepared. Optimized electrospraying conditions are experimentally discovered to prepare a uniform coating layer of Fecralloy nanocolloidal solution on a substrate. Drying the electrospray coated Fecralloy nano-colloidal solution layer at 120°C and subsequent heating at 600°C are the best post-treatment for enhancing the adhesion force and surface roughness of the Fecralloy coating layer on a substrate. An electrospray coating system, consisting of several multi-groove nozzles, is also experimentally confirmed as a reasonable device for uniform coating of Fecralloy nano-colloid on a large area substrate.

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[Korean]
Analyses of Creep Properties of Ni-base Superalloy Powders as Cooling Rate after Solid Solution Heat Treatment
Chan Jun, Youngseon Lee, Byeong Beom Bae, Hong-Kyu Kim, Seong Suk Hong, Donghoon Kim, Jondo Yun, Eun Yoo Yoon
J Korean Powder Metall Inst. 2016;23(3):247-253.   Published online June 1, 2016
DOI: https://doi.org/10.4150/KPMI.2016.23.3.247
  • 752 View
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AbstractAbstract PDF

In this study, solid solution heat treatment of consolidated nickel-based superalloy powders is carried out by hot isotactic pressing. The effects of the cooling rate of salt quenching, and air cooling on the microstructures and the mechanical properties of the specimens are analyzed . The specimen that is air cooled shows the formation of serrated grain boundaries due to their obstruction by the carbide particles. Moreover, the specimen that is salt quenched shows higher strength than the one that is air cooled due to the presence of fine and close-packed tertiary gamma prime phase. The tensile elongation at high temperatures improves due to the presence of grain boundary serrations in the specimen that is air cooled. On the contrary, the specimen that is salt quenched and consists of unserrated grain boundaries shows better creep properties than the air cooled specimen with the serrated grain boundaries, due to the negative creep phenomenon.

Research Article
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[Korean]
Effects of Heat Treatment and Viologen Incorporation on Electrochromic Properties of TiO2 Nanotubes
Hyeongcheol Cha, Yoon-Chae Nah
J Korean Powder Metall Inst. 2016;23(2):102-107.   Published online April 1, 2016
DOI: https://doi.org/10.4150/KPMI.2016.23.2.102
  • 675 View
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  • 1 Citations
AbstractAbstract PDF

We demonstrate the electrochromic properties of TiO2 nanotubes prepared by an anodization process and investigate the effects of heat treatment and viologen incorporation on them. The morphology and crystal structure of anodized TiO2 nanotubes are investigated by scanning electron microscopy and X-ray diffraction. As-formed TiO2 nanotubes have straight tubular layers with an amorphous structure. As the annealing temperature increases, the anodized TiO2 nanotubes are converted to the anatase and rutile phases with some cracks on the tube surface and irregular morphology. Electrochemical results reveal that amorphous TiO2 nanotubes annealed at 150°C have the largest oxidation/ reduction current, which leads to the best electrochromic performance during the coloring/bleaching process. Viologenanchored TiO2 nanotubes show superior electrochromic properties compared to pristine TiO2 nanotubes, which indicates that the incorporation of a viologen can be an effective way to enhance the electrochromic properties of TiO2 nanotubes.

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  • Fabrication of patterned TiO2 nanotube layers utilizing a 3D printer platform and their electrochromic properties
    Kwang-Mo Kang, Seok-Han Lee, Sang-Youn Kim, Yoon-Chae Nah
    Electrochemistry Communications.2024; 169: 107833.     CrossRef
Articles
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[Korean]
Fabrication and Microstructure/Properties of Bulk-type Tantalum Material by a Kinetic Spray Process
Ji-Hye Lee, Ji-Won Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2016;23(1):8-14.   Published online February 1, 2016
DOI: https://doi.org/10.4150/KPMI.2016.23.1.8
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  • 3 Citations
AbstractAbstract PDF

A bulk-type Ta material is fabricated using the kinetic spray process and its microstructure and physical properties are investigated. Ta powder with an angular size in the range 9-37 μm (purity 99.95%) is sprayed on a Cu plate to form a coating layer. As a result, ~7 mm-sized bulk-type high-density material capable of being used as a sputter material is fabricated. In order to assess the physical properties of the thick coating layer at different locations, the coating material is observed at three different locations (surface, center, and interface). Furthermore, a vacuum heat treatment is applied to the coating material to reduce the variation of physical properties at different locations of the coating material and improve the density. OM, Vickers hardness test, SEM, XRD, and EBSD are implemented for analyzing the microstructure and physical properties. The fabricated Ta coating material produces porosity of 0.11~0.12%, hardness of 311~327 Hv, and minor variations at different locations. In addition, a decrease in the porosity and hardness is observed at different locations upon heat treatment.

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  • Sintering Behavior and Microstructures of Tantalum and Tantalum-Tungsten Alloys Powders
    Youngmoo Kim, Sung Ho Yang, Seong Lee, Sung Ho Lee, Joon-Woong Noh
    Journal of Korean Powder Metallurgy Institute.2020; 27(5): 373.     CrossRef
  • Manufacturing of Large-Scale Cold-Sprayed Ta Target Material and Its Sputtering Property
    Gi-Su Ham, Dong-Yeol Wi, Jun-Mo Yang, Kee-Ahn Lee
    Journal of Thermal Spray Technology.2019; 28(8): 1974.     CrossRef
  • Mechanical properties of Mo-Nb-Si-B quaternary alloy fabricated by powder metallurgical method
    Jong Min Byun, Su-Ryong Bang, Se Hoon Kim, Won June Choi, Young Do Kim
    International Journal of Refractory Metals and Hard Materials.2017; 65: 14.     CrossRef
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[English]
Synthesis and Characterization of Tungsten Trioxide Films Prepared by a Sol-Gel Method for Electrochromic Applications
Tae-Ho Kim, Yoon-Chae Nah
J Korean Powder Metall Inst. 2015;22(5):309-314.   Published online October 1, 2015
DOI: https://doi.org/10.4150/KPMI.2015.22.5.309
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AbstractAbstract PDF

Tungsten trioxide thin films are successfully synthesized by a sol-gel method using tungsten hexachloride as precursors. The structural, chemical, and optical properties of the prepared films are characterized by scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and UV-Vis spectrophotometry. The electrochemical and electrochromic properties of the films before and after heat treatment are also investigated by cyclic voltammetry, chronoamperometry, and in situ transmittance measurement system. Compared to as-prepared films, heattreated tungsten trioxide thin films exhibit a higher electrochemical reversibility of 0.81 and superior coloration efficiency of 65.7 cm2/C, which implies that heat treatment at an appropriate temperature is a crucial process in a sol-gel method for having a better electrochromic performance.

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[Korean]
Effect of Heat Treatment Environment on the Microstructure and Properties of Kinetic Sprayed Tantalum Coating Layer
Ji-Hye Lee, Hyung-Jun Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2015;22(1):32-38.   Published online February 1, 2015
DOI: https://doi.org/10.4150/KPMI.2015.22.1.32
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  • 1 Citations
AbstractAbstract PDF

The effect of heat treatment environment on the microstructure and properties of tantalum coating layer manufactured by kinetic spraying was examined. Heat treatments are conducted for one hour at 800°C, 900°C, and 1000°C in two different environments of vacuum and Ar gas. Evaluation of microstructure and physical properties are conducted. High density α- tantalum single phase coating layer with a porosity of 0.04% and hardness of 550 Hv can be obtained. As heat treatment temperature increases, porosity identically decreases regardless of heat treatment environment (vacuum and Ar gas). Hardness of heat treated coating layer especially in Ar gas environment deceases from 550 Hv to 490 Hv with increasing heat treatment temperature. That in vacuum environment deceases from 550 Hv to 530 Hv. The boundary between particles became vague as heat treatment temperature increases. Oxygen distribution of tantalum coating layer is minute after heat treatment in vacuum environment than Ar gas environment.

Citations

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  • Sintering Behavior and Microstructures of Tantalum and Tantalum-Tungsten Alloys Powders
    Youngmoo Kim, Sung Ho Yang, Seong Lee, Sung Ho Lee, Joon-Woong Noh
    Journal of Korean Powder Metallurgy Institute.2020; 27(5): 373.     CrossRef
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[Korean]
Manufacturing of Cu Repair Coating Material Using the Kinetic Spray Process and Changes in the Microstructures and Properties by Heat Treatment
Min-Gwang Jeon, Hyung-Jun Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2014;21(5):349-354.   Published online October 1, 2014
DOI: https://doi.org/10.4150/KPMI.2014.21.5.349
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  • 4 Citations
AbstractAbstract PDF

This study is a basic research for repair material production which manufactured a Cu repair coating layer on the base material of a Cu plate using kinetic spray process. Furthermore, the manufactured material underwent an annealing heat treatment, and the changes of microstructure and macroscopic properties in the Cu repair coating layer and base material were examined. The powder feedstocks were sphere-shaped pure Cu powders with an average size of 27.7 μm. The produced repair coating material featured 600 μm thickness and 0.8% porosity, and it had an identical α-Cu single phase as the early powder. The produced Cu repair coating material and base material displayed extremely high adhesion characteristics that produced a boundary difficult to identify. Composition analysis confirmed that the impurities in the base material and repair coating material had no significant differences. Microstructure observation after a 500°C/1hr. heat treatment (vacuum condition) identified recovery, recrystallization and grain growth in the repair coating material and featured a more homogeneous microstructure. The hardness difference (ΔHv) between the repair coating material and base material significantly reduced from 87 to 34 after undergoing heat treatment.

Citations

Citations to this article as recorded by  
  • Manufacturing of Large-Scale Cold-Sprayed Ta Target Material and Its Sputtering Property
    Gi-Su Ham, Dong-Yeol Wi, Jun-Mo Yang, Kee-Ahn Lee
    Journal of Thermal Spray Technology.2019; 28(8): 1974.     CrossRef
  • High-temperature thermo-mechanical behavior of functionally graded materials produced by plasma sprayed coating: Experimental and modeling results
    Kang Hyun Choi, Hyun-Su Kim, Chang Hyun Park, Gon-Ho Kim, Kyoung Ho Baik, Sung Ho Lee, Taehyung Kim, Hyoung Seop Kim
    Metals and Materials International.2016; 22(5): 817.     CrossRef
  • Fabrication and Microstructure/Properties of Bulk-typeTantalum Material by a Kinetic Spray Process
    Ji-Hye Lee, Ji-Won Kim, Kee-Ahn Lee
    Journal of Korean Powder Metallurgy Institute.2016; 23(1): 8.     CrossRef
  • Effect of Heat Treatment Environment on the Microstructure and Properties of Kinetic Sprayed Tantalum Coating Layer
    Ji-Hye Lee, Hyung-Jun Kim, Kee-Ahn Lee
    Journal of Korean Powder Metallurgy Institute.2015; 22(1): 32.     CrossRef
Article image
[Korean]
Manufacturing and Properties of CGI-based Composite Coating Layer Utilizing a Warm Spray Process and Cu-Ga and Cu-In Mixed Powders
Min-Gwang Jeon, Myeong-Ju Lee, Hyeong-Jun Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2014;21(3):229-234.   Published online June 1, 2014
DOI: https://doi.org/10.4150/KPMI.2014.21.3.229
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AbstractAbstract PDF

This study manufactured a CIG-based composite coating layer utilizing a new warm spray process, and a mixed powder of Cu-20at.%Ga and Cu-20at.%In. In order to obtain the mixed powder with desired composition, the Cu-20at.%Ga and Cu-20at.%In powders were mixed with a 7:1 ratio. The mixed powder had an average particle size of 35.4 μm. Through the utilization of a warm spray process, a CIG-based composite coating layer of 180 μm thickness could be manufactured on a pure Al matrix. To analyze the microstructure and phase, the warm sprayed coating layer underwent XRD, SEM/EDS and EMPA analyses. In addition, to improve the physical properties of the coating layer, an annealing heat treatment was conducted at temperatures of 200°C, 400°C and 600°C for 1 hour each. The microstructure analysis identified α-Cu, Cu4In and Cu3Ga phases in the early mixed powder, while Cu4In disappeared, and additional Cu9In4 and Cu9Ga4 phases were identified in the warm sprayed coating layer. Porosity after annealing heat treatment reduced from 0.75% (warm sprayed coating layer) to 0.6% (after 600°C/1 hr. heat treatment), and hardness reduced from 288 Hv to 190 Hv. No significant phase changes were found after annealing heat treatment.

Citations

Citations to this article as recorded by  
  • Fabrication and Microstructure/Properties of Bulk-typeTantalum Material by a Kinetic Spray Process
    Ji-Hye Lee, Ji-Won Kim, Kee-Ahn Lee
    Journal of Korean Powder Metallurgy Institute.2016; 23(1): 8.     CrossRef
  • Effect of Heat Treatment Environment on the Microstructure and Properties of Kinetic Sprayed Tantalum Coating Layer
    Ji-Hye Lee, Hyung-Jun Kim, Kee-Ahn Lee
    Journal of Korean Powder Metallurgy Institute.2015; 22(1): 32.     CrossRef
Article image
[Korean]
Leaching behavior of Ga and In from MOCVD dust
Kyung-Soo Park, Basudev Swain, Lee Seung Kang, Chan Gi Lee, Hyun Seon Hong, Jong-Gil Shim, Jeung-Jin Park
J Korean Powder Metall Inst. 2014;21(3):202-206.   Published online June 1, 2014
DOI: https://doi.org/10.4150/KPMI.2014.21.3.202
  • 757 View
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  • 3 Citations
AbstractAbstract PDF

Leaching of MOCVD dust in the LED industry is an essential stage for hydro-metallurgical recovery of pure Ga and In. To recover Ga and In, the leaching behavior of MOCVD scrap of an LED, which contains significant amounts of Ga, In, Al and Fe in various phases, has been investigated. The leaching process must be performed effectively to maximize recovery of Ga and In metals using the most efficient lixiviant. Crystalline structure and metallic composition of the raw MOCVD dust were analyzed prior to digestion. Subsequently, various mineral acids were tested to comprehensively study and optimize the leaching parameters such as acidity, pulp density, temperature and time. The most effective leaching of Ga and In was observed for a boiling 4 M HCl solution vigorously stirred at 400 rpm. Phase transformation of GaN into gallium oxide by heat treatment also improved the leaching efficiency of Ga. Subsequently high purity Ga and In can be recovered by series of hydro processes.

Citations

Citations to this article as recorded by  
  • Selective Solvent Extraction of In from Synthesis Solution of MOCVD Dust using D2EHPA
    Byoungyong Im, Basudev Swain, Chan Gi Lee, Jae Layng Park, Kyung-Soo Park, Jong-Gil Shim, Jeung-Jin Park
    Journal of the Korean Institute of Resources Recycling.2015; 24(5): 80.     CrossRef
  • Fabrication of High Purity Ga-containing Solution using MOCVD dust
    Duk-Hee Lee, Jin-Ho Yoon, Kyung-Soo Park, Myung-Hwan Hong, Chan-Gi Lee, Jeung-Jin Park
    Journal of the Korean Institute of Resources Recycling.2015; 24(4): 50.     CrossRef
  • Influence of Oxidation Temperatures on the Structure and the Microstructure of GaN MOCVD Scraps
    Hyun Seon Hong, Joong Woo Ahn
    journal of Korean Powder Metallurgy Institute.1970; 22(4): 278.     CrossRef

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