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• Thermodynamic and Electronic Descriptor-Driven Machine Learning for Phase Prediction in High-Entropy Alloys: Experimental Validation
  Nguyen Lam Khoa, Nguyen Duy Khanh, Hoang Thi Ngoc Quyen, Nguyen Thi Hoang, Oanh, Le Hong Thang, Nguyen Hoa Khiem, Nguyen Hoang Viet
  Journal of Powder Materials.2025; 32(3): 191.     CrossRef

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• Fabrication and Alloying Behavior of Ultra-Lightweight AlTiCrVMg High-Entropy Alloy via Al-Mg Mutual Solubility and Sintering Control
  Eunhyo Song, Hansung Lee, Byungmin Ahn
  Journal of Powder Materials.2025; 32(3): 254.     CrossRef
• Thermodynamic and Electronic Descriptor-Driven Machine Learning for Phase Prediction in High-Entropy Alloys: Experimental Validation
  Nguyen Lam Khoa, Nguyen Duy Khanh, Hoang Thi Ngoc Quyen, Nguyen Thi Hoang, Oanh, Le Hong Thang, Nguyen Hoa Khiem, Nguyen Hoang Viet
  Journal of Powder Materials.2025; 32(3): 191.     CrossRef

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• Removal of Organic and Inorganic Contaminants from Titanium Turning Scrap via Alkali and Acid Two-Step Cleaning
  Seong Min An, Raj Narayan Hajra, Chan Hee Park, Jin-Ho Yoon, Jinsung Rho, Chang-Min Yoon, Jeoung Han Kim
  MATERIALS TRANSACTIONS.2025; 66(7): 855.     CrossRef
• Effect of oxygen content in feedstock powders on microstructure and mechanical properties of ELI Ti-6Al-4V fabricated via laser powder bed fusion
  Woo Hyeok Kim, Sang Woo Kim, Raj Narayan Hajra, Gargi Roy, Jeoung Han Kim
  Powder Metallurgy.2025; 68(4): 307.     CrossRef

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• Fabrication and Alloying Behavior of Ultra-Lightweight AlTiCrVMg High-Entropy Alloy via Al-Mg Mutual Solubility and Sintering Control
  Eunhyo Song, Hansung Lee, Byungmin Ahn
  Journal of Powder Materials.2025; 32(3): 254.     CrossRef
• Microstructure and mechanical properties of oxide-dispersion-strengthened CrMnFeCoNiC0.2O0.2 high-entropy alloy fabricated by mechanical alloying and spark plasma sintering
  Sang-Hwa Lee, Seonghyun Park, Ka Ram Lim, Seok-Jae Lee, Jae-Gil Jung
  Materials Science and Engineering: A.2025; 947: 149284.     CrossRef

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• Review of “Integrated Computer-Aided Process Engineering Session in the 17th International Symposium on Novel and Nano Materials (ISNNM, 14–18 November 2022)”
  Yeon-Joo Lee, Pil-Ryung Cha, Hyoung-Seop Kim, Hyun-Joo Choi
  MATERIALS TRANSACTIONS.2025; 66(1): 144.     CrossRef
• Effect of Support Structure on Residual Stress Distribution in Ti-6Al-4V Alloy Fabricated by Laser Powder Bed Fusion
  Seungyeon Lee, Haeum Park, Min Jae Baek, Dong Jun Lee, Jae Wung Bae, Ji-Hun Yu, Jeong Min Park
  Journal of Powder Materials.2025; 32(3): 244.     CrossRef

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• Improving thermoelectric properties of CuMnSb alloys via strategic alloying with magnetic MnSb and Cu
  Jong Min Park, Seungki Jo, Soo-ho Jung, Jinhee Bae, Linh Ba Vu, Jihun Yu, Kyung Tae Kim
  Materials Letters.2025; 381: 137796.     CrossRef
• Highly deformable and hierarchical 3D composite sponge for versatile thermoelectric energy conversion
  Jong Min Park, Changyeon Baek, Min-Ku Lee, Nagamalleswara Rao Alluri, Gyoung-Ja Lee, Kyung Tae Kim, Kwi-Il Park
  Applied Surface Science.2025; 692: 162730.     CrossRef

Recent advancements in electronic devices and wireless communication technologies, particularly the rise of 5G, have raised concerns about the escalating electromagnetic pollution and its potential adverse impacts on human health and electronics. As a result, the demand for effective electromagnetic interference (EMI) shielding materials has grown significantly. Traditional materials face limitations in providing optimal solutions owing to inadequacy and low performance due to small thickness. MXene-based composite materials have emerged as promising candidates in this context owing to their exceptional electrical properties, high conductivity, and superior EMI shielding efficiency across a broad frequency range. This review examines the recent developments and advantages of MXene-based composite materials in EMI shielding applications, emphasizing their potential to address the challenges posed by electromagnetic pollution and to foster advancements in modern electronics systems and vital technologies.

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• Designing dual phase hexaferrite (SrFe12O19) – Perovskite (La0.5Nd0.5FeO3) composites for enhanced electromagnetic wave absorption and band gap modulation
  Pramod D. Mhase, Varsha C. Pujari, Santosh S. Jadhav, Abdullah G. Al-Sehemi, Sarah Alsobaie, Sunil M. Patange
  Composites Communications.2025; 54: 102284.     CrossRef
• Microstructure tailoring of Nb-based MAX phase by low temperature synthesis with layer-structured Nb2C powder and molten salt method
  Chaehyun Lim, Wonjune Choi, Jongmin Byun
  Materials Characterization.2025; 225: 115106.     CrossRef
• Fabrication of MOF@MXene composites via surface modification of MXene under acidic conditions
  Ji-Haeng Jeong, Woong-Ryeol Yu
  Functional Composites and Structures.2025; 7(2): 025006.     CrossRef

In this study, Ni-Y₂O₃ powder was prepared by alloying recomposition oxidation sintering (AROS), solution combustion synthesis (SCS), and conventional mechanical alloying (MA). The microstructure and mechanical properties of the alloys were investigated by spark plasma sintering (SPS). Among the Ni-Y₂O₃ powders synthesized by the three methods, the AROS powder had approximately 5 nm of Y₂O₃ crystals uniformly distributed within the Ni particles, whereas the SCS powder contained a mixture of Ni and Y₂O₃ nanoparticles, and the MA powder formed small Y₂O₃ crystals on the surface of large Ni particles by milling the mixture of Ni and Y₂O₃. The average grain size of Y₂O₃ in the sintered alloys was approximately 15 nm, with the AROS sinter having the smallest, followed by the SCS sinter at 18 nm, and the MA sinter at 22 nm. The yield strength (YS) of the SCS- and MA-sintered alloys were 1511 and 1688 MPa, respectively, which are lower than the YS value of 1697 MPa for the AROS-sintered alloys. The AROS alloy exhibited improved strength compared to the alloys fabricated by SCS and conventional MA methods, primarily because of the increased strengthening from the finer Y₂O₃ particles and Ni grains.

High-entropy alloys (HEAs) are characterized by having five or more main elements and forming simple solids without forming intermetallic compounds, owing to the high entropy effect. HEAs with these characteristics are being researched as structural materials for extreme environments. Conventional refractory alloys have excellent hightemperature strength and stability; however, problems occur when they are used extensively in a high-temperature environment, leading to reduced fatigue properties due to oxidation or a limited service life. In contrast, refractory entropy alloys, which provide refractory properties to entropy alloys, can address these issues and improve the hightemperature stability of the alloy through phase control when designed based on existing refractory alloy elements. Refractory high-entropy alloys require sufficient milling time while in the process of mechanical alloying because of the brittleness of the added elements. Consequently, the high-energy milling process must be optimized because of the possibility of contamination of the alloyed powder during prolonged milling. In this study, we investigated the hightemperature oxidation behavior of refractory high-entropy alloys while optimizing the milling time.

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• Tailored high-temperature oxidation behavior and nanomechanical properties of Al0.75VCrZrNb lightweight refractory high-entropy alloys
  Hansung Lee, Hwi Geun Yu, Reliance Jain, Man Mohan, Younggeon Lee, Sheetal Kumar Dewangan, Byungmin Ahn
  International Journal of Refractory Metals and Hard Materials.2026; 135: 107507.     CrossRef
• Simultaneous enhancement of strength and ductility of Al matrix composites enabled by submicron-sized high-entropy alloy phases
  Chahee Jung, Seungin Nam, Hansol Son, Juyeon Han, Jaewon Jeong, Hyokyung Sung, Hyoung Seop Kim, Seok Su Sohn, Hyunjoo Choi
  Journal of Materials Research and Technology.2024; 33: 1470.     CrossRef

Transition metal chalcogenides are promising cathode materials for next-generation battery systems, particularly sodium-ion batteries. Ni₃Co₆S₈-pitch-derived carbon composite microspheres with a yolk-shell structure (Ni₃Co₆S₈@C-YS) were synthesized through a three-step process: spray pyrolysis, pitch coating, and post-heat treatment process. Ni₃Co₆S₈@C-YS exhibited an impressive reversible capacity of 525.2 mA h g^-1 at a current density of 0.5 A g^-1 over 50 cycles when employed as an anode material for sodium-ion batteries. However, Ni₃Co₆S₈ yolk shell nanopowder (Ni₃Co₆S₈-YS) without pitch-derived carbon demonstrated a continuous decrease in capacity during charging and discharging. The superior sodium-ion storage properties of Ni₃Co₆S₈@C-YS were attributed to the pitchderived carbon, which effectively adjusted the size and distribution of nanocrystals. The carbon-coated yolk-shell microspheres proposed here hold potential for various metal chalcogenide compounds and can be applied to various fields, including the energy storage field.

This study investigates the melting point and brazing properties of the aluminum (Al)-copper (Cu)-silicon (Si)-tin (Sn) alloy fabricated for low-temperature brazing based on the alloy design. Specifically, the Al-20Cu-10Si-Sn alloy is examined and confirmed to possess a melting point of approximately 520°C. Analysis of the melting point of the alloy based on composition reveals that the melting temperature tends to decrease with increasing Cu and Si content, along with a corresponding decrease as the Sn content rises. This study verifies that the Al-20Cu-10Si-5Sn alloy exhibits high liquidity and favorable mechanical properties for brazing through the joint gap filling test and Vickers hardness measurements. Additionally, a powder fabricated using the Al-20Cu-10Si-5Sn alloy demonstrates a melting point of around 515°C following melting point analysis. Consequently, it is deemed highly suitable for use as a low-temperature Al brazing material.

The semiconductor industry faces physical limitations due to its top-down manufacturing processes. High cost of EUV equipment, time loss during tens or hundreds of photolithography steps, overlay, etch process errors, and contamination issues owing to photolithography still exist and may become more serious with the miniaturization of semiconductor devices. Therefore, a bottom-up approach is required to overcome these issues. The key technology that enables bottom-up semiconductor manufacturing is area-selective atomic layer deposition (ASALD). Here, various ASALD processes for elemental metals, such as Co, Cu, Ir, Ni, Pt, and Ru, are reviewed. Surface treatments using chemical species, such as self-assembled monolayers and small-molecule inhibitors, to control the hydrophilicity of the surface have been introduced. Finally, we discuss the future applications of metal ASALD processes.

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• Selective Atomic Layer Deposition of Co Thin Films Using Co(EtCp)2 Precursor
  Sujeong Kim, Yong Tae Kim, Jaeyeong Heo
  Korean Journal of Materials Research.2024; 34(3): 163.     CrossRef

Liquid metal extraction (LME), a pyrometallurgical recycling method, is popular owing to its negligible environmental impact. LME mainly targets rare-earth permanent magnets having several rare-earth elements. Mg is used as a solvent metal for LME because of its selective and eminent reactivity with rare-earth elements in magnets. Several studies concerning the formation of Dy-Fe intermetallic compounds and their effects on LME using Mg exist. However, methods for reducing these compounds are unavailable. Fe reacts more strongly with B than with Dy; B addition can be a reducing method for Dy-Fe intermetallic compounds owing to the formation of Fe₂B, which takes Fe from Dy-Fe intermetallic compounds. The FeB alloy is an adequate additive for the decomposition of Fe₂B. To accomplish the former process, Mg must convey B to a permanent magnet during the decomposition of the FeB alloy. Here, the effect of Mg on the transfer of B from FeB to permanent magnet is observed through microstructural and phase analyses. Through microstructural and phase analysis, it is confirmed that FeB is converted to Fe₂B upon B transfer, owing to Mg. Finally, the transfer effect of Mg is confirmed, and the possibility of reducing Dy-Fe intermetallic compounds during LME is suggested.

Atomic layer etching (ALE) is a promising technique with atomic-level thickness controllability and high selectivity based on self-limiting surface reactions. ALE is performed by sequential exposure of the film surface to reactants, which results in surface modification and release of volatile species. Among the various ALE methods, thermal ALE involves a thermally activated reaction by employing gas species to release the modified surface without using energetic species, such as accelerated ions and neutral beams. In this study, the basic principle and surface reaction mechanisms of thermal ALE?processes, including “fluorination-ligand exchange reaction”, “conversion-etch reaction”, “conversion-fluorination reaction”, “oxidation-fluorination reaction”, “oxidation-ligand exchange reaction”, and “oxidation-conversion-fluorination reaction” are described. In addition, the reported thermal ALE processes for the removal of various oxides, metals, and nitrides are presented.

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• Self-Assembled Monolayers in Area-Selective Atomic Layer Deposition and Their Challenges
  Si Eun Jung, Ji Woong Shin, Ye Jin Han, Byung Joon Choi
  Journal of Powder Materials.2025; 32(3): 179.     CrossRef

In this study, an Al₈₂Ni₇Co₃Y₈ (at%) bulk metallic glass is fabricated using gas-atomized Al₈₂Ni₇Co₃Y₈ metallic glass powder and subsequent spark plasma sintering (SPS). The effect of powder size on the consolidation of bulk metallic glass is considered by dividing it into 5 μm or less and 20–45 μm. The sintered Al₈₂Ni₇Co₃Y₈ bulk metallic glasses exhibit crystallization behavior and crystallization enthalpy similar to those of the Al₈₂Ni₇Co₃Y₈ powder with 5 μm or less and it is confirmed that no crystallization occurred during the sintering process. From these results, we conclude that the Z-position-controlled spark plasma sintering process, using superplastic deformation by viscous flow in the supercooled liquid-phase region of amorphous powder, is an effective process for manufacturing bulk metallic glass.

High-entropy alloys (HEAs) are attracting attention because of their excellent properties and functions; however, they are relatively expensive compared with commercial alloys. Therefore, various efforts have been made to reduce the cost of raw materials. In this study, MIM is attempted using coarse equiatomic CoCrFeMnNi HEA powders. The mixing ratio (powder:binder) for HEA feedstock preparation is explored using torque rheometer. The block-shaped green parts are fabricated through a metal injection molding process using feedstock. The thermal debinding conditions are explored by thermogravimetric analysis, and solvent and thermal debinding are performed. It is densified under various sintering conditions considering the melting point of the HEA. The final product, which contains a small amount of non-FCC phase, is manufactured at a sintering temperature of 1250°C.

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• Development of 3D interconnected nanoporous TiZrHfNbTaNi high-entropy alloy via liquid metal dealloying and subsequent synthesis of (TiZrHfNbTaNi)O high-entropy oxide
  Jae Hyuk Lee, Soo Vin Ha, Jihye Seong, Akira Takeuchi, Ruirui Song, Hidemi Kato, Soo-Hyun Joo
  Journal of Materials Research and Technology.2025; 35: 5204.     CrossRef
• Development of 3D interconnected heterogeneous high-entropy alloy composites with enhanced multifunctionality via liquid metal dealloying
  Munsu Choi, Gang Hee Gu, Jongun Moon, Jae Wung Bae, Hidemi Kato, Seung Zeon Han, Hyoung Seop Kim, Yongseok Choi, Soo-Hyun Joo
  Journal of Materials Research and Technology.2025; 37: 5672.     CrossRef
• Characterization of the Manufacturing Process and Mechanical Properties of CoCrFeMnNi High-Entropy Alloys via Metal Injection Molding and Hot Isostatic Pressing
  Eun Seong Kim, Jae Man Park, Do Won Lee, Hyojeong Ha, Jungho Choe, Jaemin Wang, Seong Jin Park, Byeong-Joo Lee, Hyoung Seop Kim
  journal of Korean Powder Metallurgy Institute.2024; 31(3): 243.     CrossRef

Electroless plating is widely utilized in engineering for the metallization of insulator substrates, including polymers, glass, and ceramics, without the need for the application of external potential. Homogeneous nucleation of metals requires the presence of Sn-Pd catalysts, which significantly reduce the activation energy of deposition. Therefore, rinsing conducted during Sn sensitization and Pd activation is a key variable for the formation of a uniform seed layer without the lack or excess of catalysts. Herein, we report the optimized rinsing process for the functionalization of Sn-Pd catalysts, which enables the uniform FeCo metallization of the glass fibers. Rinsing enables good deposition of the FeCo alloy because of the removal of excess catalysts from the glass fiber. Concurrently, excessive rinsing results in a complete removal of the Sn–Pd nucleus. Collectively, the comprehensive study of the proposed nanomaterial preparation and surface science show that the metallization of insulators is a promising technology for electronics, solar cells, catalysts, and mechanical parts.

Beta-titanium alloys are used in many industries due to their increased elongation resulting from their BCC structure and low modulus of elasticity. However, there are many limitations to their use due to the high cost of betastabilizer elements. In this study, biocompatible Ti-Mo-Fe beta titanium alloys are designed by replacing costly betastabilizer elements (e.g., Nb, Zr, or Ta) with inexpensive Mo and Fe elements. Additionally, Ti-Mo-Fe alloys designed with different Fe contents are fabricated using powder metallurgy. Fe is a strong, biocompatible beta-stabilizer element and a low-cost alloying element. The mechanical properties of the Ti-Mo-Fe metastable beta titanium alloys are analyzed in relation to the microstructural changes. When the Fe content increases, the tensile strength and elongation decrease due to brittle fracture despite a decreasing pore fraction. It is confirmed that the hardness and tensile strength of Ti-5Mo-2Fe P/M improve to more than 360 Hv and 900 MPa, respectively.

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• Fabrication of Ti-Mo Core-shell Powder and Sintering Properties for Application as a Sputtering Target
  Won Hee Lee, Chun Woong Park, Heeyeon Kim, Yuncheol Ha, Jongmin Byun, Young Do Kim
  journal of Korean Powder Metallurgy Institute.2024; 31(1): 43.     CrossRef
• Effect of Strain Rate on Deformation Behaviors of Ti-12.1Mo -1Fe Metastable Beta Alloy
  In Kyeong Jin, Dong-Geun Lee
  Korean Journal of Metals and Materials.2023; 61(10): 741.     CrossRef

Cobalt is a vital metal in the modern society because of its applications in lithium-ion batteries, super alloys, hard metals, and catalysts. Further, cobalt is a representative rare metal and is the 30th most abundant element in the Earth’s crust. This study reviews the current status of cobalt extraction and recycling processes, along with the trends in its production amount and use. Although cobalt occurs in a wide range of minerals, such as oxides and sulfides of copper and nickel ores, the amounts of cobalt in the minerals are too low to be extracted economically. The Democratic Republic of Congo (DRC) leads cobalt mining, and accounts for 68.9 % of the global cobalt reserves (142,000 tons in 2020). Cobalt is mainly extracted from copper–cobalt and nickel–cobalt concentrates and is occasionally extracted directly from the ore itself by hydro-, pyro-, and electro-metallurgical processes. These smelting methods are essential for developing new recycling processes to extract cobalt from secondary resources. Cobalt is mainly recycled from lithium-ion batteries, spent catalysts, and cobalt alloys. The recycling methods for cobalt also depend on the type of secondary cobalt resource. Major recycling methods from secondary resources are applied in pyro- and hydrometallurgical processes.

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• Reduction Behavior of Black Mass Recovered from NCM-based Spent Lithium-ion Batteries by CO Gas
  Sang-Yeop Lee, Jae-Ho Hwang, So-Yeong Lee, Ho-Sang Sohn
  Korean Journal of Metals and Materials.2025; 63(10): 820.     CrossRef
• Recovering cobalt from cobalt oxide ore using suspension roasting and magnetic separation technique
  Xinlei Wei, Yongsheng Sun, Yanjun Li, Peng Gao
  Journal of Materials Research and Technology.2023; 27: 3005.     CrossRef

This study investigates the interfacial reaction between powder-metallurgy high-entropy alloys (HEAs) and cast aluminum. HEA pellets are produced by the spark plasma sintering of Al_0.5CoCrCu_0.5FeNi HEA powder. These sintered pellets are then placed in molten Al, and the phases formed at the interface between the HEA pellets and cast Al are analyzed. First, Kirkendall voids are observed due to the difference in the diffusion rates between the liquid Al and solid HEA phases. In addition, although Co, Fe, and Ni atoms, which have low mixing enthalpies with Al, diffuse toward Al, Cu atoms, which have a high mixing enthalpy with Al, tend to form Al–Cu intermetallic compounds. These results provide guidelines for designing Al matrix composites containing high-entropy phases.

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• Simultaneous enhancement of strength and ductility of Al matrix composites enabled by submicron-sized high-entropy alloy phases
  Chahee Jung, Seungin Nam, Hansol Son, Juyeon Han, Jaewon Jeong, Hyokyung Sung, Hyoung Seop Kim, Seok Su Sohn, Hyunjoo Choi
  Journal of Materials Research and Technology.2024; 33: 1470.     CrossRef

Metal three-dimensional (3D) printing is an important emerging processing method in powder metallurgy. There are many successful applications of additive manufacturing. However, processing parameters such as laser power and scan speed must be manually optimized despite the development of artificial intelligence. Automatic calibration using information in an additive manufacturing database is desirable. In this study, 15 commercial pure titanium samples are processed under different conditions, and the 3D pore structures are characterized by X-ray tomography. These samples are easily classified into three categories, unmelted, well melted, or overmelted, depending on the laser energy density. Using more than 10,000 projected images for each category, convolutional neural networks are applied, and almost perfect classification of these samples is obtained. This result demonstrates that machine learning methods based on X-ray tomography can be helpful to automatically identify more suitable processing parameters.

Rare earth magnets with excellent magnetic properties are indispensable in the electric device, wind turbine, and e-mobility industries. The demand for the development of eco-friendly recycling techniques has increased to realize sustainable green technology, and the supply of rare earth resources, which are critical for the production of permanent magnets, are limited. Liquid metal extraction (LME), which is a type of pyrometallurgical recycling, is known to selectively extract the metal forms of rare earth elements. Although several studies have been carried out on the formation of intermetallic compounds and oxides, the effect of oxide formation on the extraction efficiency in the LME process remains unknown. In this study, microstructural and phase analyses are conducted to confirm the oxidation behavior of magnets pulverized by a jaw crusher. The LME process is performed with pulverized scrap, and extraction percentages are calculated to confirm the effect of the oxide phases on the extraction of Dy during the reaction. During the LME p rocess, Nd i s completely e xtracted a fter 6 h, w hile D y remains as D y₂Fe₁₇ and Dy-oxide. Because the decomposition rate of Dy₂Fe₁₇ is faster than the reduction rate of Dy-oxide, the importance of controlling Dy-oxide on Dy extraction is confirmed.

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• Manipulation of reactivity based on metallic adsorption in magnesium alloy scraps for rare-earth recycling by liquid metal extraction
  Sangmin Park, Yoonhyung Keum, Jaeyun Jeong, Seunghun Cha, Ju-Young Cho, Hyunchul Kim, Jiseong Lee, Taek-Soo Kim, Dae-Kyeom Kim, Myungsuk Song
  Journal of Alloys and Compounds.2025; 1022: 178711.     CrossRef
• A Review of the Current Progress in High-Temperature Recycling Strategies for Recovery of Rare-Earth Elements from Magnet Waste
  Ali Zakeri, Leili Tafaghodi
  Journal of Sustainable Metallurgy.2025; 11(1): 88.     CrossRef
• Selective growth of Nb–Fe–B intermetallic compounds for the direct separation of rare earths based on manipulating liquation
  Sangmin Park, Jaeyun Jeong, Seunghun Cha, Yoonhyung Keum, Ju-Young Cho, Hyungbeen Park, Taek-Soo Kim, Dae-Kyeom Kim, Myungsuk Song
  Materials Today Sustainability.2024; 28: 101042.     CrossRef
• Separation and recovery Nd and Dy from Mg-REEs alloy by vacuum distillation
  Sangmin Park, Dae-Kyeom Kim, Jaeyun Jeong, Jae Hong Shin, Yujin Kang, Rongyu Liu, Taek-Soo Kim, Myungsuk Song
  Journal of Alloys and Compounds.2023; 967: 171775.     CrossRef
• The Supported Boro-Additive Effect for the Selective Recovery of Dy Elements from Rare-Earth-Elements-Based Magnets
  Sangmin Park, Dae-Kyeom Kim, Javid Hussain, Myungsuk Song, Taek-Soo Kim
  Materials.2022; 15(9): 3032.     CrossRef
• Influence of Dysprosium Compounds on the Extraction Behavior of Dy from Nd-Dy-Fe-B Magnet Using Liquid Magnesium
  Sun-Woo Nam, Sang-Min Park, Mohammad Zarar Rasheed, Myung-Suk Song, Do-Hyang Kim, Taek-Soo Kim
  Metals.2021; 11(9): 1345.     CrossRef

Titanium is the ninth most abundant element in the Earth’s crust and is the fourth most abundant structural metal after aluminum, iron, and magnesium. It exhibits a higher specific strength than steel along with an excellent corrosion resistance, highlighting the promising potential of titanium as a structural metal. However, titanium is difficult to extract from its ore and is classified as a rare metal, despite its abundance. Therefore, the production of titanium is exceedingly low compared to that of common metals. Titanium is conventionally produced as a sponge by the Kroll process. For powder metallurgy (PM), hydrogenation-dehydrogenation (HDH) of the titanium sponge or gas atomization of the titanium bulk is required. Therefore, numerous studies have been conducted on smelting, which replaces the Kroll process and produces powder that can be used directly for PM. In this review, the Kroll process and new smelting technologies of titanium for PM, such as metallothermic, electrolytic, and hydrogen reduction of TiCl₄ and TiO₂ are discussed.

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• Enhancing corrosion resistance of Ti-based amorphous alloy powders via misch metal addition
  Yeon Joo Lee, Hyokyung Sung, Jae Bok Seol, Kisub Cho, Hwi Jun Kim, Hyunjoo Choi
  Powder Metallurgy.2025; 68(3): 230.     CrossRef

Interest in eco-friendly materials with high efficiencies is increasing significantly as science and technology undergo a paradigm shift toward environment-friendly and sustainable development. MXenes, a class of two-dimensional inorganic compounds, are generally defined as transition metal carbides or nitrides composed of few-atoms-thick layers with functional groups. Recently MXenes, because of their desirable electrical, thermal, and mechanical properties that emerge from conductive layered structures with tunable surface terminations, have garnered significant attention as promising candidates for energy storage applications (e.g., supercapacitors and electrode materials for Li-ion batteries), water purification, and gas sensors. In this review, we introduce MXenes and describe their properties and research trends by classifying them into two main categories: transition metal carbides and nitrides, including Ti-based MXenes, Mo-based MXenes, and Nb-based MXenes.

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• Next-generation brackish water treatment: Exploring dual-ion capacitive deionization
  Yize Li, Jing He, He Liu, Chao Yan
  Journal of Environmental Chemical Engineering.2025; 13(2): 116037.     CrossRef
• Microstructure tailoring of Nb-based MAX phase by low temperature synthesis with layer-structured Nb2C powder and molten salt method
  Chaehyun Lim, Wonjune Choi, Jongmin Byun
  Materials Characterization.2025; 225: 115106.     CrossRef
• Review on 2D MXene and graphene electrodes in capacitive deionization
  Hammad Younes, Ding Lou, Md. Mahfuzur Rahman, Daniel Choi, Haiping Hong, Linda Zou
  Environmental Technology & Innovation.2022; 28: 102858.     CrossRef

The surface of silicon dummy wafers is contaminated with metallic impurities owing to the reaction with and adhesion of chemicals during the oxidation process. These metallic impurities negatively affect the device performance, reliability, and yield. To solve this problem, a wafer-cleaning process that removes metallic impurities is essential. RCA (Radio Corporation of America) cleaning is commonly used, but there are problems such as increased surface roughness and formation of metal hydroxides. Herein, we attempt to use a chelating agent (EDTA) to reduce the surface roughness, improve the stability of cleaning solutions, and prevent the re-adsorption of impurities. The bonding between the cleaning solution and metal powder is analyzed by referring to the Pourbaix diagram. The changes in the ionic conductivity, H₂O₂ decomposition behavior, and degree of dissolution are checked with a conductivity meter, and the changes in the absorbance and particle size before and after the reaction are confirmed by ultraviolet-visible spectroscopy (UV-vis) and dynamic light scattering (DLS) analyses. Thus, the addition of a chelating agent prevents the decomposition of H₂O₂ and improves the life of the silicon wafer cleaning solution, allowing it to react smoothly with metallic impurities.

A well-established characterization method is required in powder bed fusion (PBF) metal additive manufacturing, where metal powder is used. The characterization methods from the traditional powder metallurgy process are still being used. However, it is necessary to develop advanced methods of property evaluation with the advances in additive manufacturing technology. In this article, the characterization methods of powders for metal PBF are reviewed, and the recent research trends are introduced. Standardization status and specifications for metal powder for the PBF process which published by the ISO, ASTM, and MPIF are also covered. The establishment of powder characterization methods are expected to contribute to the metal powder industry and the advancement of additive manufacturing technology through the creation of related databases.

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• Enhanced flow properties of SiO 2 nanoparticles coated low-cost hydrogenation-dehydrogenation Ti-6Al-4V powder for powder bed fusion process
  Ukju Gim, Sehun Kim, Tae hu Kang, Jongik Lee, Sanghee Jeong, Jimin Han, Bin Lee
  Powder Metallurgy.2025; 68(2): 95.     CrossRef
• SiO 2 nanoparticle-coated Ti-6Al-4V spherical powder for powder bed fusion additive manufacturing process
  Jongik Lee, Taehoo Kang, Ukju Gim, Sehun Kim, Sanghee Jung, Jimin Han, Bin Lee
  Powder Metallurgy.2025; 68(4): 333.     CrossRef
• Effect of Support Structure on Residual Stress Distribution in Ti-6Al-4V Alloy Fabricated by Laser Powder Bed Fusion
  Seungyeon Lee, Haeum Park, Min Jae Baek, Dong Jun Lee, Jae Wung Bae, Ji-Hun Yu, Jeong Min Park
  Journal of Powder Materials.2025; 32(3): 244.     CrossRef
• Cost-effective Fabrication of Near β-Ti Alloy via L-PBF: Process Optimization of In-situ Alloying Ti-3Fe
  Sehun Kim, Ukju Gim, Taehu Kang, Jongik Lee, Sanghee Jeong, Jimin Han, Bin Lee
  Journal of Powder Materials.2025; 32(4): 288.     CrossRef
• A Study on Fabrication of PCD Endmill Holder using PBF Additive Manufacturing Technology
  Min-Woo Sa, Ho-Min Son, Kyung-Hwan Park, Sang-Geun Lee, Dae-Ho Shin, Dong-Gyu Kim
  Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(6): 124.     CrossRef
• Rheological Characteristic Analysis Methods and Tests of Metal Powders for PBF Additive Manufacturing
  Wan-Sik Woo, Ho-Jin Lee
  Journal of the Korean Society of Manufacturing Process Engineers.2023; 22(10): 1.     CrossRef
• Residual Stress Analysis of Additive Manufactured A356.2 Aluminum Alloys using X-Ray Diffraction Methods
  SangCheol Park, InYeong Kim, Young Il Kim, Dae-Kyeom Kim, Soong Ju Oh, Kee-Ahn Lee, Bin Lee
  Korean Journal of Metals and Materials.2023; 61(7): 534.     CrossRef
• Enhancing spreadability of hydrogenation-dehydrogenation titanium powder and novel method to characterize powder spreadability for powder bed fusion additive manufacturing
  Young Il Kim, Dae-Kyeom Kim, InYeong Kim, Sang Cheol Park, Dongju Lee, Bin Lee
  Materials & Design.2022; 223: 111247.     CrossRef

Metal-organic frameworks (MOFs) are of significant interest because of their high porosity, which facilitates their utilization in gas storage and catalysis. To enhance their current properties in these applications, it is necessary to elucidate the interactions between molecules in a confined environment that differ from those in bulk conditions. Herein, we study the confined molecular interaction by investigating the solvent-dependent photophysical properties of two different-sized molecules inside MOF-5. Ruthenium tris-bipyridine (Rubpy) and coumarin 153 (C153) are encapsulated in MOF-5. Rubpy with MOF-5 (Rubpy@MOF) is prepared by building MOF-5 around it, resulting in limited space for solvent molecules in the pores. The smaller C153 is encapsulated in the preformed MOF-5 (C153@MOF) by simply soaking the MOF in a concentrated C153 solution. C153@MOF permits more space for solvent molecules in the pore. Their characteristic absorption and emission spectra are examined to elucidate the confined molecular interactions. Rubpy@MOF and C153@MOF exhibit different spectral shifts compared to the guest molecules under bulk conditions. This discrepancy is attributed to the different micro-environments inside the pores, derived from confined host-guest interactions in the interplay of solvent molecules.

Iron and copper are practically immiscible in the equilibrium state, even though their atomic radii are similar. As non-equilibrium solid solutions, the metastable Fe-Cu alloys can be synthesized using special methods, such as rapid quenching, vapor deposition, sputtering, ion-beam mixing, and mechanical alloying. The complexity of these methods (multiple steps, low productivity, high cost, and non-eco-friendliness) is a hinderance for their industrial applications. Electrical explosion of wire (EEW) is a well-known and effective method for the synthesis of metallic and alloy nanoparticles, and fabrication using the EEW is a simple and economic process. Therefore, it can be potentially employed to circumvent this problem. In this work, we propose the synthesis of Fe-Cu nanoparticles using EEW in a suitable solution. The powder shape, size distribution, and alloying state are analyzed and discussed according to the conditions of the EEW.

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• Identification of the reconstruction induced high-entropy spinel oxide nanosheets for boosting alkaline water oxygen evolution
  Xuexue Wang, Runqing Lu, Shanhe Gong, Shaokang Yang, Wenbo Wang, Zhongti Sun, Xiaozhen Zhang, Jun Liu, Xiaomeng Lv
  Chemical Engineering Journal.2025; 503: 158488.     CrossRef
• Trends in bimetallic nanomaterials and methods for the removal of p-nitrophenol and its derivatives from wastewater
  M. S. Qatan, F. Arshad, M. Miskam, G. A. Naikoo
  International Journal of Environmental Science and Technology.2024; 21(5): 5247.     CrossRef
• Control of cluster coalescence during formation of bimetallic nanoparticles and nanoalloys obtained via electric explosion of two wires
  K.V. Suliz, A.Yu. Kolosov, V.S. Myasnichenko, N.I. Nepsha, N.Yu. Sdobnyakov, A.V. Pervikov
  Advanced Powder Technology.2022; 33(3): 103518.     CrossRef

The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.

Metal matrix composites (MMCs), which are a combination of two or more constituents with different physical or chemical properties, are today receiving great attention in various areas, as they have high specific strength, corrosion resistance, fatigue strength, and good tribological properties. This paper presents a research review on the combination of matrix and reinforced materials, fabrication processes, and application status of metal matrix composites. In this paper, we aim to discuss and review the importance of metal composite materials as advanced materials that can be used in various applications such as transportation, defense, sports, and extreme environments. In addition, the applicability and technology development trends in new process technology fields such as additive manufacturing of metal composites will be described.

The co-doping effect of aliovalent metal ions such as Mg²⁺, Ca²⁺, Sr²⁺, Ba²⁺, and Zn²⁺ on the photoluminescence of the Y₂O₃:Eu³⁺ red phosphor, prepared by spray pyrolysis, is analyzed. Mg²⁺ metal doping is found to be helpful for enhancing the luminescence of Y₂O₃:Eu³⁺. When comparing the luminescence intensity at the optimum doping level of each Mg²⁺ ion, the emission enhancement shows the order of Zn²⁺ ≈ Ba²⁺ > Ca²⁺ > Sr³⁺> Mg²⁺. The highest emission occurs when doping approximately 1.3% Zn²⁺, which is approximately 127% of the luminescence intensity of pure Y₂O₃:Eu³⁺. The highest emission was about 127% of the luminescence intensity of pure Y₂O₃:Eu³⁺ when doping about 1.3% Zn²⁺. It is determined that the reason (Y, M)2O3:Eu³⁺ has improved luminescence compared to that of Y₂O₃:Eu³⁺ is because the crystallinity of the matrix is improved and the non-luminous defects are reduced, even though local lattice strain is formed by the doping of aliovalent metal. Further improvement of the luminescence is achieved while reducing the particle size by using Li₂CO₃ as a flux with organic additives.

It is necessary to fabricate uniformly dispersed nanoscale catalyst materials with high activity and long-term stability for polymer electrolyte membrane fuel cells with excellent electrochemical characteristics of the oxygen reduction reaction and hydrogen oxidation reaction. Platinum is known as the best noble metal catalyst for polymer electrolyte membrane fuel cells because of its excellent catalytic activity. However, given that Pt is expensive, considerable efforts have been made to reduce the amount of Pt loading for both anode and cathode catalysts. Meanwhile, the atomic layer deposition (ALD) method shows excellent uniformity and precise particle size controllability over the three-dimensional structure. The research progress on noble metal ALD, such as Pt, Ru, Pd, and various metal alloys, is presented in this review. ALD technology enables the development of polymer electrolyte membrane fuel cells with excellent reactivity and durability.

The Fe-22wt.%Cr-6wt.%Al foams were fabricated via the powder alloying process in this study. The structural characteristics, microstructure, and mechanical properties of Fe-Cr-Al foams with different average pore sizes were investigated. Result of the structural analysis shows that the average pore sizes were measured as 474 μm (450 foam) and 1220 μm (1200 foam). Regardless of the pore size, Fe-Cr-Al foams had a Weaire-Phelan bubble structure, and α-ferrite was the major constituent phase. Tensile and compressive tests were conducted with an initial strain rate of 10⁻³ /s. Tensile yield strengths were 3.4 MPa (450 foam) and 1.4 MPa (1200 foam). Note that the total elongation of 1200 foam was higher than that of 450 foam. Furthermore, their compressive yield strengths were 2.5 MPa (450 foam) and 1.1 MPa (1200 foam), respectively. Different compressive deformation behaviors according to the pore sizes of the Fe-Cr-Al foams were characterized: strain hardening for the 450 foam and constant flow stress after a slight stress drop for the 1200 foam. The effect of structural characteristics on the mechanical properties was also discussed.

Phosphorus is an element that plays many important roles in powder metallurgy as an alloy element. The purpose of this study is to investigate the influence of phosphorus addition on the microstructures and mechanical properties of sintered low-alloy steel. The sintered low-alloy steels Fe-0.6%C-3.89%Ni-1.95%Cu-1.40%Mo-xP (x=0, 0.05, 0.10, 0.15, 0.20%) were manufactured by compacting at 700 MPa, sintering in H₂-N₂ at 1260 °C, rapid cooling, and low-temperature tempering in Ar at 160 °C. The microstructure, pore, density, hardness, and transverse rupture strength (TRS) of the sintered low-alloy steels were evaluated. The hardness increased as the phosphorus content increased, whereas the density and TRS showed maximum values when the content of P was 0.05%. Based on microstructure observation, the phase of the microstructure changed from bainite to martensite as the content of phosphorus is increased. Hence, the most appropriate addition of phosphorus in this study was 0.05%.

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• A new strategy for metal additive manufacturing using an economical water-atomized iron powder for laser powder bed fusion
  Taehyeob Im, Kopila Gurung, Sebastian Meyers, Antonio Cutolo, Huengseok Oh, Jai-Sung Lee, Brecht Van Hooreweder, Caroline Sunyong Lee
  Journal of Materials Processing Technology.2022; 308: 117705.     CrossRef

With increasing demand for resources worldwide, Korea has been negotiating with resource-holding countries to achieve conservation of energy resources. Among them, Russia is the third largest resource-producing and exporting nation in the world and has several resource materials such as nickel, platinum group metals, gold, and other reserves. As a result, there is growing interest in cooperation between Korea and Russia. The aim of this article is to summarize the current status of market flow of Russian energy resources as well as Russia’s economic cooperation with Korea. Notably, South Korea needs to focus on investing in overseas mines for a stable supply of rare metals. Nevertheless, securing rare metals is a major task by understanding the flow and policy direction of Russian material mines.

To meet the current demand in the fields of permanent magnets for achieving a high energy density, it is imperative to prepare nano-to-microscale rare-earth-based magnets with well-defined microstructures, controlled homogeneity, and magnetic characteristics via a bottom-up approach. Here, on the basis of a microstructural study and qualitative magnetic measurements, optimized reduction conditions for the preparation of nanostructured Sm-Co magnets are proposed, and the elucidation of the reduction-diffusion behavior in the binary phase system is clearly manifested. In addition, we have investigated the microstructural, crystallographic, and magnetic properties of the Sm-Co magnets prepared under different reduction conditions, that is, H₂ gas, calcium, and calcium hydride. This work provides a potential approach to prepare high-quality Sm-Co-based nanofibers, and moreover, it can be extended to the experimental design of other magnetic alloys.

To meet the current demand in the fields of permanent magnets for achieving a high energy density, it is imperative to prepare nano-to-microscale rare-earth-based magnets with well-defined microstructures, controlled homogeneity, and magnetic characteristics via a bottom-up approach. Here, on the basis of a microstructural study and qualitative magnetic measurements, optimized reduction conditions for the preparation of nanostructured Sm-Co magnets are proposed, and the elucidation of the reduction-diffusion behavior in the binary phase system is clearly manifested. In addition, we have investigated the microstructural, crystallographic, and magnetic properties of the Sm-Co magnets prepared under different reduction conditions, that is, H₂ gas, calcium, and calcium hydride. This work provides a potential approach to prepare high-quality Sm-Co-based nanofibers, and moreover, it can be extended to the experimental design of other magnetic alloys.

Additive manufacturing (AM) is a highly innovative method for joining dissimilar materials for industrial applications. In the present work, AM of STS630 and Ti-6Al-4V powder alloys on medium entropy alloys (MEAs) NiCrCo and NiCrCoMn is studied. The STS630 and Ti64 powders are deposited on the MEAs. Joint delamination and cracks are observed after the deposition of Ti64 on the MEAs, whereas the deposition of STS630 on the MEAs is successful, without any cracks and joint delamination. The microstructure around the fusion zone interface is characterized by scanning electron microscopy and X-ray diffraction. Intermetallic compounds are formed at the interfacial regions of MEA-Ti64 samples. In addition, Vicker’s hardness value increased dramatically at the joint interface between MEAs and Ti-6Al-4V compared to that between MEAs and STS630. This result is attributed to the brittle nature of the joint, which can lead to a decrease in the joint strength.