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The Effect of TiO2 Addition on Low-temperature Sintering Behaviors in a SnO2-CoO-CuO System
Jae-Sang Lee, Kyung-Sik Oh, Yeong-Kyeun Paek
J Powder Mater. 2024;31(2):146-151.   Published online April 30, 2024
DOI: https://doi.org/10.4150/jpm.2024.00024
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Pure SnO2 has proven very difficult to densify. This poor densification can be useful for the fabrication of SnO2 with a porous microstructure, which is used in electronic devices such as gas sensors. Most electronic devices based on SnO2 have a porous microstructure, with a porosity of > 40%. In pure SnO2, a high sintering temperature of approximately 1300C is required to obtain > 40% porosity. In an attempt to reduce the required sintering temperature, the present study investigated the low-temperature sinterability of a current system. With the addition of TiO2, the compositions of the samples were Sn1-xTixO2-CoO(0.3wt%)-CuO(2wt%) in the range of x ≤ 0.04. Compared to the samples without added TiO2, densification was shown to be improved when the samples were sintered at 950C. The dominant mass transport mechanism appears to be grain-boundary diffusion during heat treatment at 950C.
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Development of High-strength, High-temperature Nb-Si-Ti Alloys through Mechanical Alloying
Jung-Joon Kim, Sang-Min Yoon, Deok-Hyun Han, Jongmin Byun, Young-Kyun Kim
J Powder Mater. 2024;31(1):30-36.   Published online February 28, 2024
DOI: https://doi.org/10.4150/KPMI.2024.31.1.30
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Cryogenic Tensile Behavior of Ferrous Medium-entropy Alloy Additively Manufactured by Laser Powder Bed Fusion
Seungyeon Lee, Kyung Tae Kim, Ji-Hun Yu, Hyoung Seop Kim, Jae Wung Bae, Jeong Min Park
J Powder Mater. 2024;31(1):8-15.   Published online February 28, 2024
DOI: https://doi.org/10.4150/KPMI.2024.31.1.8
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The emergence of ferrous-medium entropy alloys (FeMEAs) with excellent tensile properties represents a potential direction for designing alloys based on metastable engineering. In this study, an FeMEA is successfully fabricated using laser powder bed fusion (LPBF), a metal additive manufacturing technology. Tensile tests are conducted on the LPBF-processed FeMEA at room temperature and cryogenic temperatures (77 K). At 77 K, the LPBF-processed FeMEA exhibits high yield strength and excellent ultimate tensile strength through active deformation-induced martensitic transformation. Furthermore, due to the low stability of the face-centered cubic (FCC) phase of the LPBF-processed FeMEA based on nano-scale solute heterogeneity, stress-induced martensitic transformation occurs, accompanied by the appearance of a yield point phenomenon during cryogenic tensile deformation. This study elucidates the origin of the yield point phenomenon and deformation behavior of the FeMEA at 77 K.

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  • Cryogenic tensile behavior of carbon-doped CoCrFeMnNi high-entropy alloys additively manufactured by laser powder bed fusion
    Haeum Park, Hyeonseok Kwon, Kyung Tae Kim, Ji-Hun Yu, Jungho Choe, Hyokyung Sung, Hyoung Seop Kim, Jung Gi Kim, Jeong Min Park
    Additive Manufacturing.2024; 86: 104223.     CrossRef
Articles
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Effect of Acid Leaching Conditions on the Properties of Cr Powder Produced by Self-propagating High-temperature Synthesis
YongKwan Lee, YeongWoo Cho, ShinYoung Choi, SungGue Heo, Ju Won, KyoungTae Park, MiHye Lee, JaeJin Sim
J Powder Mater. 2023;30(3):233-241.   Published online June 1, 2023
DOI: https://doi.org/10.4150/KPMI.2023.30.3.233
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In this study, we evaluated the effects of acid leaching on the properties of Cr powder synthesized using self-propagating high-temperature synthesis (SHS). Cr powder was synthesized from a mixture of Cr2O3 and magnesium (Mg) powders using the SHS Process, and the byproducts after the reaction were removed using acid leaching. The properties of the recovered Cr powder were analyzed via X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), particle size analysis (PSA), and oxygen content analysis. The results show that perfect selective leaching of Cr is challenging because of various factors such as incomplete reaction, reaction kinetics, the presence of impurities, and incompatibility between the acid and metal mixture. Therefore, this study provides essential information on the properties under acidic conditions during the production of high-quality Cr powder using a self-propagating high-temperature synthesis method.

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The Effect of SnO2 Addition on Sintering Behaviors in a Titanium Oxide-Copper Oxide System
Ju-Won Lee, Kyung-Sik Oh, Tai-Joo Chung, Yeong-Kyeun Paek
J Powder Mater. 2022;29(5):357-362.   Published online October 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.5.357
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The low-temperature sinterability of TiO2-CuO systems was investigated using a solid solution of SnO2. Sample powders were prepared through conventional ball milling of mixed raw powders. With the SnO2 content, the compositions of the samples were Ti1-xSnxO2-CuO(2 wt.%) in the range of x ≤ 0.08. Compared with the samples without SnO2 addition, the densification was enhanced when the samples were sintered at 900°C. The dominant mass transport mechanism seemed to be grain-boundary diffusion during heat treatment at 900°C, where active grain-boundary diffusion was responsible for the improved densification. The rapid grain growth featured by activated sintering was also obstructed with the addition of SnO2. This suggested that both CuO as an activator and SnO2 dopant synergistically reduced the sintering temperature of TiO2.

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Recycling of Hardmetal Tool through Alkali Leaching Process and Fabrication Process of Nano-sized Tungsten Carbide Powder using Self-propagation High-temperature Synthesis
Hee-Nam Kang, Dong Il Jeong, Young Il Kim, In Yeong Kim, Sang Cheol Park, Cheol Woo Nam, Seok-Jun Seo, Jin Yeong Lee, Bin Lee
J Powder Mater. 2022;29(1):47-55.   Published online February 1, 2022
DOI: https://doi.org/10.4150/KPMI.2022.29.1.47
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Tungsten carbide is widely used in carbide tools. However, its production process generates a significant number of end-of-life products and by-products. Therefore, it is necessary to develop efficient recycling methods and investigate the remanufacturing of tungsten carbide using recycled materials. Herein, we have recovered 99.9% of the tungsten in cemented carbide hard scrap as tungsten oxide via an alkali leaching process. Subsequently, using the recovered tungsten oxide as a starting material, tungsten carbide has been produced by employing a self-propagating high-temperature synthesis (SHS) method. SHS is advantageous as it reduces the reaction time and is energy-efficient. Tungsten carbide with a carbon content of 6.18 wt % and a particle size of 116 nm has been successfully synthesized by optimizing the SHS process parameters, pulverization, and mixing. In this study, a series of processes for the highefficiency recycling and quality improvement of tungsten-based materials have been developed.

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Microstructure and High Temperature Mechanical Properties of Oxide Dispersion Strengthened Steels Manufactured by Combination Milling Process
Jung-Uk Lee, Young-Kyun Kim, Jeoung Han Kim, Hwi-Jin Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2021;28(5):389-395.   Published online October 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.5.389
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Oxide dispersion-strengthened (ODS) steel has excellent high-temperature properties, corrosion resistance, and oxidation resistance, and is expected to be applicable in various fields. Recently, various studies on mechanical alloying (MA) have been conducted for the dispersion of oxide particles in ODS steel with a high number density. In this study, ODS steel is manufactured by introducing a complex milling process in which planetary ball milling, cryogenic ball milling, and drum ball milling are sequentially performed, and the microstructure and high-temperature mechanical properties of the ODS steel are investigated. The microstructure observation revealed that the structure is stretched in the extrusion direction, even after the heat treatment. In addition, transmission electron microscopy (TEM) analysis confirmed the presence of oxide particles in the range of 5 to 10 nm. As a result of the room-temperature and high-temperature compression tests, the yield strengths were measured as 1430, 1388, 418, and 163 MPa at 25, 500, 700, and 900°C, respectively. Based on these results, the correlation between the microstructure and mechanical properties of ODS steel manufactured using the composite milling process is also discussed.

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Effect of Freeze Drying Condition of WO3/Tert-Butyl Alcohol Slurry on the Microstructural Characteristics of Porous Body
Eui Seon Lee, Youn Ji Heo, Myung-Jin Suk, Sung-Tag Oh
J Korean Powder Metall Inst. 2021;28(4):331-335.   Published online August 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.4.331
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The effects of drying temperature on the microstructure of porous W fabricated by the freeze-casting process of tert-butyl alcohol slurry with WO3 powder was investigated. Green bodies were hydrogen-reduced at 800°C for 1 h and sintered at 1000°C for 6 h. X-ray diffraction analysis revealed that WO3 powders were completely converted to W without any reaction phases by hydrogen reduction. The sintered body showed pores aligned in the direction of tertbutyl alcohol growth, and the porosity and pore size decreased as the amount of WO3 increased from 5 to 10v ol%. As the drying temperature of the frozen body increased from -25°C to -10°C, the pore size and thickness of the struts increased. The change in microstructural characteristics based on the amount of powder added and the drying temperature was explained by the growth behavior of the freezing agent and the degree of rearrangement of the solid powder during the solidification of the slurry.

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High Temperature Oxidation Behavior of 316L Austenitic Stainless Steel Manufactured by Laser Powder Bed Fusion Process
Yu-Jin Hwang, Dong-Yeol Wi, Kyu-Sik Kim, Kee-Ahn Lee
J Korean Powder Metall Inst. 2021;28(2):110-119.   Published online April 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.2.110
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In this study, the high-temperature oxidation properties of austenitic 316L stainless steel manufactured by laser powder bed fusion (LPBF) is investigated and compared with conventional 316L manufactured by hot rolling (HR). The initial microstructure of LPBF-SS316L exhibits a molten pool ~100 μm in size and grains grown along the building direction. Isotropic grains (~35 μm) are detected in the HR-SS316L. In high-temperature oxidation tests performed at 700°C and 900°C, LPBF-SS316L demonstrates slightly superior high-temperature oxidation resistance compared to HR-SS316L. After the initial oxidation at 700°C, shown as an increase in weight, almost no further oxidation is observed for both materials. At 900°C, the oxidation weight displays a parabolic trend and both materials exhibit similar behavior. However, at 1100°C, LPBF-SS316L oxidizes in a parabolic manner, but HR-SS316L shows a breakaway oxidation behavior. The oxide layers of LPBF-SS316L and HR-SS316L are mainly composed of Cr2O3, Febased oxides, and spinel phases. In LPBF-SS316L, a uniform Cr depletion region is observed, whereas a Cr depletion region appears at the grain boundary in HR-SS316L. It is evident from the results that the microstructure and the hightemperature oxidation characteristics and behavior are related.

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  • Study of structural stability at high temperature of pseudo-single tube with double layer as an alternative method for accident-tolerant fuel cladding
    Jong Woo Kim, Hyeong Woo Min, Jaehwan Ko, Yonghee Kim, Young Soo Yoon
    Journal of Nuclear Materials.2022; 566: 153800.     CrossRef
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Effects of Synthesis Conditions on Luminescence Characteristics of Glutathione Capped ZnSe Nano particles
Geum Ji Back, Ha Yeon Song, Min Seo Lee, Hyun Seon Hong
J Korean Powder Metall Inst. 2021;28(1):44-50.   Published online February 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.1.44
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Zinc selenide (ZnSe) nanoparticles were synthesized in aqueous solution using glutathione (GSH) as a ligand. The influence of the ligand content, reaction temperature, and hydroxyl ion concentration (pH) on the fabrication of the ZnSe particles was investigated. The optical properties of the synthesized ZnSe particles were characterized using various analytical techniques. The nanoparticles absorbed UV-vis light in the range of 350-400 nm, which is shorter than the absorption wavelength of bulk ZnSe particles (460 nm). The lowest ligand concentration for achieving good light absorption and emission properties was 0.6 mmol. The reaction temperature had an impact on the emission properties; photoluminescence spectroscopic analysis showed that the photo-discharge characteristics were greatly enhanced at high temperatures. These discharge characteristics were also affected by the hydroxyl ion concentration in solution; at pH 13, sound emission characteristics were observed, even at a low temperature of 25°C. The manufactured nanoparticles showed excellent light absorption and emission properties, suggesting the possibility of fabricating ZnSe QDs in aqueous solutions at low temperatures.

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  • Green synthesis and luminescence characteristics of ZnSe-ZnS core-shell quantum dots
    Geum Ji Back, Ha Yeon Song, Min Seo Lee, Jaesik Yoon, Hyun Seon Hong
    Journal of Crystal Growth.2024; 626: 127475.     CrossRef
  • Effect of UV Irradiation on Optical Properties of Water-Based Synthetic Zinc Selenide Quantum Dots
    Geum Ji Back, Yu Jin Kang, I Ju Kang, Jeong Hyeon Lim, Hyun Seon Hong
    Korean Journal of Metals and Materials.2022; 60(2): 160.     CrossRef
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Austenite Stability of Sintered Fe-based Alloy
Seunggyu Choi, Namhyuk Seo, Junhyub Jun, Seung Bae Son, Seok-Jae Lee
J Korean Powder Metall Inst. 2020;27(5):414-419.   Published online October 1, 2020
DOI: https://doi.org/10.4150/KPMI.2020.27.5.414
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In the present study, we investigated the austenite stability of a sintered Fe-based nanocrystalline alloy. The volume fraction of austenite was measured based on the X-ray diffraction data of sintered Fe-based nanocrystalline alloys, which were prepared by high-energy ball milling and spark plasma sintering. The sintered alloy samples showed a higher volume fraction of austenite at room temperature as compared to the equilibrium volume fraction of austenite obtained using thermodynamic calculations, which resulted from the nanosized crystalline structure of the sintered alloy. It was proved that the austenite stability of the sintered Fe-based alloy increased with a rise in the amount of austenite stabilizing elements such as Mn, Ni, and C; however, it increased more effectively with a decrease in the actual grain size. Furthermore, we proposed a new equation to predict the martensite starting temperature for sintered Fe-based alloys.

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Influence of Reducing Agents and Additives on the Synthesis of ZnSe Nanoparticles
Geum Ji Back, Da Gyeong Lee, Min Seo Lee, Ha Yeon Song, Hyun Seon Hong
J Korean Powder Metall Inst. 2020;27(3):233-240.   Published online June 1, 2020
DOI: https://doi.org/10.4150/KPMI.2020.27.3.233
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Nano-sized ZnSe particles are successfully synthesized in an aqueous solution at room temperature using sodium borohydride (NaBH4) and thioglycolic acid (TGA) as the reducing agent and stabilizer, respectively. The effects of the mass ratio of the reducing agent to Se, stabilizer concentration, and stirring time on the synthesis of the ZnSe nanoparticles are evaluated. The light absorption/emission properties of the synthesized nanoparticles are characterized using ultraviolet-visible (UV-vis) spectroscopy, photoluminescence (PL) spectroscopy, and particle size analyzer (PSA) techniques. At least one mass ratio (NaBH4/Se) of the reducing agent should be added to produce ZnSe nanoparticles finer than 10 nm and to absorb UV–vis light shorter than the ZnSe bulk absorption wavelength of 460 nm. As the ratio of the reducing agent increases, the absorption wavelengths in the UV-vis curves are blue-shifted. Stirring in the atmosphere acts as a deterrent to the reduction reaction and formation of nanoparticles, but if not stirred in the atmosphere, the result is on par with synthesis in a nitrogen atmosphere. The stabilizer, TGA, has an impact on the Zn precursor synthesis. The fabricated nanoparticles exhibit excellent photo-absorption/discharge characteristics, suggesting that ZnSe nanoparticles can be alloyed without the need for organic solutions or high-temperature environments.

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Effect of Calcination Temperature on the Microstructure and Photocatalytic Activity of Electrospun BiVO4 Nanofiber
Myeongjun Ji, Jeong Hyun Kim, Cheol-Hui Ryu, Yun Taek Ko, Young-In Lee
J Korean Powder Metall Inst. 2020;27(3):226-232.   Published online June 1, 2020
DOI: https://doi.org/10.4150/KPMI.2020.27.3.226
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Bismuth vanadate (BiVO4) is considered a potentially attractive candidate for the visible-light-driven photodegradation of organic pollutants. In an effort to enhance their photocatalytic activities, BiVO4 nanofibers with controlled microstructures, grain sizes, and crystallinities are successfully prepared by electrospinning followed by a precisely controlled heat treatment. The structural features, morphologies, and photo-absorption performances of the asprepared samples are systematically investigated and can be readily controlled by varying the calcination temperature. From the physicochemical analysis results of the synthesized nanofiber, it is found that the nanofiber calcines at a lower temperature, shows a smaller crystallite size, and lower crystallinity. The photocatalytic degradation of rhodamine-B (RhB) reveals that the photocatalytic activity of the BiVO4 nanofibers can be improved by a thermal treatment at a relatively low temperature because of the optimization of the conflicting characteristics, crystallinity, crystallite size, and microstructure. The photocatalytic activity of the nanofiber calcined at 350°C for the degradation of RhB under visible-light irradiation exhibits a greater photocatalytic activity than the nanofibers synthesized at 400°C and 450°C.

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  • Design, synthesis, and characterization of a porous ceramic-supported CeO2 nanocatalyst for CO -free H2 evolution
    Jimin Lee, Minseob Lim, Tae Sung Kim, Kee-Ryung Park, Jong-Sik Lee, Hong-Baek Cho, Joo Hyun Park, Yong-Ho Choa
    Applied Surface Science.2021; 548: 149198.     CrossRef
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Effect of SiC and WC additon on Oxidation Behavior of Spark-Plasma-Sintered ZrB2
Chang-Yeoul Kim, Jae-Seok Choi, Sung-Churl Choi
J Korean Powder Metall Inst. 2019;26(6):455-462.   Published online December 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.6.455
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ZrB2 ceramic and ZrB2 ceramic composites with the addition of SiC, WC, and SiC/WC are successfully synthesized by a spark plasma sintering method. During high-temperature oxidation, SiC additive form a SiO2 amorphous outer scale layer and SiC-deplete ZrO2 scale layer, which decrease the oxidation rate. WC addition forms WO3 during the oxidation process to result in a ZrO2/WO3 liquid sintering layer, which is known to improve the antioxidation effect. The addition of SiC and WC to ZrB2 reduces the oxygen effective diffusivity by one-fifth of that of ZrB2. The addition of both SiC and WC shows the formation of a SiO2 outer dense glass layer and ZrO2/WO3 layer so that the anti-oxidation effect is improved three times as much as that of ZrB2. Therefore, SiC- and WC-added ZrB2 has a lower two-order oxygen effective diffusivity than ZrB2; it improves the anti-oxidation performance 3 times as much as that of ZrB2.

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  • Role of TiC and WC Addition on the Mechanism and Kinetics of Isothermal Oxidation and High-Temperature Stability of ZrB2–SiC Composites
    Pradyut Sengupta, Indranil Manna
    High Temperature Corrosion of Materials.2024;[Epub]     CrossRef
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Effect of Li2O-Bi2O3 Addition on the Piezoelectric Properties of Pb(Mg1/3Nb2/3)0.65Ti0.35O3 Ceramics
Jae Hyuk Kim, Shi Yeon Kim, Jeoung Sik Choi, Dong-Hun Yeo, Hyo-Soon Shin, Sahn Nahm
J Korean Powder Metall Inst. 2019;26(5):405-409.   Published online October 1, 2019
DOI: https://doi.org/10.4150/KPMI.2019.26.5.405
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Piezoelectric ceramic specimens with the Pb(Mg1/3Nb2/3)0.65Ti0.35O3 (PMN-PT) composition are prepared by the solid state reaction method known as the “columbite precursor” method. Moreover, the effects of the Li2O-Bi2O3 additive on the microstructure, crystal structure, and piezoelectric properties of sintered PMN-PT ceramic samples are investigated. The addition of Li2O-Bi2O3 lowers the sintering temperature from 1,200°C to 950°C. Moreover, with the addition of >5 wt.% additive, the crystal structure changes from tetragonal to rhombohedral. Notably, the sample with 3 wt.% additive exhibits excellent piezoelectric properties (d33 = 596 pC/N and Kp = 57%) and a sintered density of 7.92 g/cm3 after sintering at 950°C. In addition, the sample exhibits a curie temperature of 138.6°C at 1 kHz. Finally, the compatibility of the sample with a Cu electrode is examined, because the energy-dispersive X-ray spectroscopy data indicate the absence of interdiffusion between Cu and the ceramic material.


Journal of Powder Materials : Journal of Powder Materials