Recent advancements in electronic devices and wireless communication technologies, particularly the rise of 5G, have raised concerns about the escalating electromagnetic pollution and its potential adverse impacts on human health and electronics. As a result, the demand for effective electromagnetic interference (EMI) shielding materials has grown significantly. Traditional materials face limitations in providing optimal solutions owing to inadequacy and low performance due to small thickness. MXene-based composite materials have emerged as promising candidates in this context owing to their exceptional electrical properties, high conductivity, and superior EMI shielding efficiency across a broad frequency range. This review examines the recent developments and advantages of MXene-based composite materials in EMI shielding applications, emphasizing their potential to address the challenges posed by electromagnetic pollution and to foster advancements in modern electronics systems and vital technologies.

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• Designing dual phase hexaferrite (SrFe12O19) – Perovskite (La0.5Nd0.5FeO3) composites for enhanced electromagnetic wave absorption and band gap modulation
  Pramod D. Mhase, Varsha C. Pujari, Santosh S. Jadhav, Abdullah G. Al-Sehemi, Sarah Alsobaie, Sunil M. Patange
  Composites Communications.2025; 54: 102284.     CrossRef
• Microstructure tailoring of Nb-based MAX phase by low temperature synthesis with layer-structured Nb2C powder and molten salt method
  Chaehyun Lim, Wonjune Choi, Jongmin Byun
  Materials Characterization.2025; 225: 115106.     CrossRef
• Fabrication of MOF@MXene composites via surface modification of MXene under acidic conditions
  Ji-Haeng Jeong, Woong-Ryeol Yu
  Functional Composites and Structures.2025; 7(2): 025006.     CrossRef

YSZ (Y₂O₃-stabilized zirconia)-based ceramics have excellent mechanical properties, such as high strength and wear resistance. In the application, YSZ is utilized in the bead mill, a fine-grinding process. YSZ-based parts, such as the rotor and pin, can be easily damaged by continuous application with high rpm in the bead mill process. In that case, adding WC particles improves the tribological and mechanical properties. YSZ-30 vol.% WC composite ceramics are manufactured via hot pressing under different pressures (10/30/60 MPa). The hot-pressed composite ceramics measure the physical properties, such as porosity and bulk density values. In addition, the phase formation of these composite ceramics is analyzed and discussed with those of physical properties. For the increased applied pressure of hot pressing, the tetragonality of YSZ and the crystallinity of WC are enhanced. The mechanical properties indicate an improved tendency with the increase in the applied pressure of hot pressing.

Inorganic-organic composites find extensive application in various fields, including electronic devices and light-emitting diodes. Notably, encapsulation technologies are employed to shield electronic devices (such as printed circuit boards and batteries) from stress and moisture exposure while maintaining electrical insulation. Polymer composites can be used as encapsulation materials because of their controllable mechanical and electrical properties. In this study, we propose a polymer composite that provides good electrical insulation and enhanced mechanical properties. This is achieved by using aluminum borate nanowhiskers (ABOw), which are fabricated using a facile synthesis method. The ABOw fillers are created via a hydrothermal method using aluminum chloride and boric acid. We confirm that the synthesis occurs in various morphologies based on the molar ratio. Specifically, nanowhiskers are synthesized at a molar ratio of 1:3 and used as fillers in the composite. The fabricated ABOw/epoxy composites exhibit a 48.5% enhancement in mechanical properties, similar to those of pure epoxy, while maintaining good electrical insulation.

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• Fabrication of Al18B4O33 Spherical Powder with Increased Fluidity via Control of B2O3 Particle Size and Distribution
  Kiho Song, Sang in Lee, Hyunseung Song, Changui Ahn
  Journal of Powder Materials.2024; 31(6): 513.     CrossRef

Epoxy-based composites find extensive application in electronic packaging due to their excellent processability and insulation properties. However, conventional epoxy-based polymers exhibit limitations in terms of thermal properties and insulation performance. In this study, we develop epoxy-based siloxane/silica composites that enhance the thermal, mechanical, and insulating properties of epoxy resins. This is achieved by employing a sol–gelsynthesized siloxane hybrid and spherical fused silica particles. Herein, we fabricate two types of epoxy-based siloxane/ silica composites with different siloxane molecular structures (branched and linear siloxane networks) and investigate the changes in their properties for different compositions (with or without silica particles) and siloxane structures. The presence of a branched siloxane structure results in hardness and low insulating properties, while a linear siloxane structure yields softness and highly insulating properties. Both types of epoxy-based siloxane/silica composites exhibit high thermal stability and low thermal expansion. These properties are considerably improved by incorporating silica particles. We expect that our developed epoxy-based composites to hold significant potential as advanced electronic packaging materials, offering high-performance and robustness.

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• Toughening epoxy matrices via elastomeric blending for enhanced compatibility with auxetic reinforcements in composites
  Usama Khalid, Shiza Shahid, Muhammad Bilal Qadir, Mumtaz Ali, Zubair Khaliq, Aamir Naseem Satti, Zaheer Anwar Randhawa, Danish Umer
  Mechanics Based Design of Structures and Machines.2025; : 1.     CrossRef
• Enhanced Epoxy Composites Reinforced by 3D-Aligned Aluminum Borate Nanowhiskers
  Hyunseung Song, Kiho Song, Haejin Hwang, Changui Ahn
  Materials.2024; 17(19): 4727.     CrossRef

The thermal shock resistance of cement composites with hollow glass microspheres (HGM) is investigated. Cement composites containing various concentrations of HGM are prepared and their properties studied. The density, thermal conductivity, and coefficient of thermal expansion of the composites decrease with increasing HGM concentration. A thermal shock test is performed by cycling between -60 and 50ºC. After the thermal shock test, the compressive strength of the cement composite without HGM decreases by 28.4%, whereas the compressive strength of the cement composite with 30 wt% HGM decreases by 5.7%. This confirms that the thermal shock resistance of cement is improved by the incorporation of HGM. This effect is attributed to the reduction of the thermal conductivity and coefficient of thermal expansion of the cement composite because of the incorporation of HGM, thereby reducing the occurrence of defects due to external temperature changes.

3Y-TZP ceramics obtained by doping 3 mol.% of Y₂O₃ to ZrO₂ to stabilize the phase transition are widely used in the engineering ceramic industry due to their excellent mechanical properties such as high strength, fracture toughness, and wear resistance. An additional increase in mechanical properties is possible by manufacturing a composite in which a high-hardness material such as oxide or carbide is added to the 3Y-TZP matrix. In this study, composite powder was prepared by dispersing a designated percentage of WC in the 3Y-TZP matrix, and the results were compared after manufacturing the composite using the different processes of spark plasma sintering and HP. The difference between the densification behavior and porosity with the process mechanism was investigated. The correlation between the process conditions and phase formation was examined based on the crystalline phase formation behavior. Changes to the microstructure according to the process conditions were compared using field-emission scanning electron microscopy. The toughness-strengthening mechanism of the composite with densification and phase formation was also investigated.

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• Phase Formation and Mechanical Property of YSZ‒30 vol.% WC Composite Ceramics Fabricated by Hot Pressing
  Jin-Kwon Kim, Jae-Hyeong Choi, Nahm Sahn, Sung-Soo Ryu, Seongwon Kim
  journal of Korean Powder Metallurgy Institute.2023; 30(5): 409.     CrossRef

This study investigates the interfacial reaction between powder-metallurgy high-entropy alloys (HEAs) and cast aluminum. HEA pellets are produced by the spark plasma sintering of Al_0.5CoCrCu_0.5FeNi HEA powder. These sintered pellets are then placed in molten Al, and the phases formed at the interface between the HEA pellets and cast Al are analyzed. First, Kirkendall voids are observed due to the difference in the diffusion rates between the liquid Al and solid HEA phases. In addition, although Co, Fe, and Ni atoms, which have low mixing enthalpies with Al, diffuse toward Al, Cu atoms, which have a high mixing enthalpy with Al, tend to form Al–Cu intermetallic compounds. These results provide guidelines for designing Al matrix composites containing high-entropy phases.

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• Simultaneous enhancement of strength and ductility of Al matrix composites enabled by submicron-sized high-entropy alloy phases
  Chahee Jung, Seungin Nam, Hansol Son, Juyeon Han, Jaewon Jeong, Hyokyung Sung, Hyoung Seop Kim, Seok Su Sohn, Hyunjoo Choi
  Journal of Materials Research and Technology.2024; 33: 1470.     CrossRef

Energy storage systems should address issues such as power fluctuations and rapid charge-discharge; to meet this requirement, CoFe₂O₄ (CFO) spinel nanoparticles with a suitable electrical conductivity and various redox states are synthesized and used as electrode materials for supercapacitors. In particular, CFO electrodes combined with carbon nanofibers (CNFs) can provide long-term cycling stability by fabricating binder-free three-dimensional electrodes. In this study, CFO-decorated CNFs are prepared by electrospinning and a low-cost hydrothermal method. The effects of heat treatment, such as the activation of CNFs (ACNFs) and calcination of CFO-decorated CNFs (C-CFO/ACNFs), are investigated. The C-CFO/ACNF electrode exhibits a high specific capacitance of 142.9 F/g at a scan rate of 5 mV/s and superior rate capability of 77.6% capacitance retention at a high scan rate of 500 mV/s. This electrode also achieves the lowest charge transfer resistance of 0.0063 Ω and excellent cycling stability (93.5% retention after 5,000 cycles) because of the improved ion conductivity by pathway formation and structural stability. The results of our work are expected to open a new route for manufacturing hybrid capacitor electrodes containing the C-CFO/ACNF electrode that can be easily prepared with a low-cost and simple process with enhanced electrochemical performance.

In this study, Ti-Mo-EB composites are prepared by ball milling and spark plasma sintering (SPS) to obtain a low elastic modulus and high strength and to evaluate the microstructure and mechanical properties as a function of the process conditions. As the milling time and sintering temperature increased, Mo, as a β-Ti stabilizing element, diffused, and the microstructure of β-Ti increased. In addition, the size of the observed phase was small, so the modulus and hardness of α-Ti and β-Ti were measured using nanoindentation equipment. In both phases, as the milling time and sintering temperature increased, the modulus of elasticity decreased, and the hardness increased. After 12 h of milling, the specimen sintered at 1000°C showed the lowest values of modulus of elasticity of 117.52 and 101.46 GPa for α-Ti and β-Ti, respectively, confirming that the values are lower compared to the that in previously reported studies.

Zirconia has excellent mechanical properties, such as high fracture toughness, wear resistance, and flexural strength, which make it a candidate for application in bead mills as milling media as well as a variety of components. In addition, enhanced mechanical properties can be attained by adding oxide or non-oxide dispersing particles to zirconia ceramics. In this study, the densification and mechanical properties of YSZ-TiC ceramic composites with different TiC contents and sintering temperatures are investigated. YSZ - x vol.% TiC (x=10, 20, 30) system is selected as compositions of interest. The mixed powders are sintered using hot pressing (HP) at different temperatures of 1300, 1400, and 1500°C. The densification behavior and mechanical properties of sintered ceramics, such as hardness and fracture toughness, are examined.

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• Phase Formation and Mechanical Property of YSZ‒30 vol.% WC Composite Ceramics Fabricated by Hot Pressing
  Jin-Kwon Kim, Jae-Hyeong Choi, Nahm Sahn, Sung-Soo Ryu, Seongwon Kim
  journal of Korean Powder Metallurgy Institute.2023; 30(5): 409.     CrossRef

The mechanical properties and microstructures of hexagonal boron nitride (h-BN)-reinforced cement composites are experimentally studied for three and seven curing days. Various sizes (5, 10, and 18 μm) and concentrations (0.1%, 0.25%, 0.5%, and 1.0%) of h-BN are dispersed by the tip ultrasonication method in water and incorporated into the cement composite. The compressive strength of the h-BN reinforced cements increases by 40.9%, when 0.5 wt% of 18 μm-sized h-BN is added. However, the compressive strength decreases when the 1.0 wt% cement composite is added, owing to the aggregation of the h-BNs in the cement composite. The microstructural characterization of the h-BN-reinforced cement composite indicates that the h-BNs act as bridges connecting the cracks, resulting in improved mechanical properties for the reinforced cement composite.

In this study, the effects of kaolin addition on the properties of reticulated porous diatomite-kaolin composites are investigated. A reticulated porous diatomite-kaolin composite is prepared using the replica template method. The microstructure and pore characteristics of the reticulated porous diatomite-kaolin composites are analyzed by controlling the PPI value (45, 60, and 80 PPI) of the polyurethane foam (which are used as the polymer template), the ball-milling time (8 and 24 h), and the amount of kaolin (0–50 wt. %). The average pore size decreases as the amount of kaolin increases in the reticulated porous diatomite-kaolin composite. As the amount of kaolin increases, it can be determined that the amount of inter-connected pore channels is reduced because the plate-shaped kaolin particles connect the gaps between irregular diatomite particles. Consequently, a higher kaolin percentage affects the overall mechanical properties by improving the pore channel connectivity. The effect of kaolin addition on the basic properties of the reticulated porous diatomite-kaolin composite is further discussed with characterization data such as pore size distribution, scanning electron microscopy images, and compressive strength.

Recently, interest in technology for eco-friendly energy harvesting has been increasing. Polyvinylidene fluoride (PVDF) is one of the most fascinating materials that has been used in energy harvesting technology as well as micro-filters by utilizing an electrostatic effect. To enhance the performance of the electrostatic effect-based nanogenerator, most studies have focused on enlarging the contact surface area of the pair of materials with different triboelectric series. For this reason, one-dimensional nanofibers have been widely used recently. In order to realize practical energy-harvesting applications, PVDF nanofibers are modified by enlarging their contact surface area, modulating the microstructure of the surface, and maximizing the fraction of the β-phase by incorporating additives or forming composites with inorganic nanoparticles. Among them, nanocomposite structures incorporating various nanoparticles have been widely investigated to increase the β-phase through strong hydrogen bonding or ion-dipole interactions with -CF₂/CH₂- of PVDF as well as to enhance the mechanical strength. In this study, we report the recent advances in the nanocomposite structure of PVDF nanofibers and inorganic nanopowders.

The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.

Metal matrix composites (MMCs), which are a combination of two or more constituents with different physical or chemical properties, are today receiving great attention in various areas, as they have high specific strength, corrosion resistance, fatigue strength, and good tribological properties. This paper presents a research review on the combination of matrix and reinforced materials, fabrication processes, and application status of metal matrix composites. In this paper, we aim to discuss and review the importance of metal composite materials as advanced materials that can be used in various applications such as transportation, defense, sports, and extreme environments. In addition, the applicability and technology development trends in new process technology fields such as additive manufacturing of metal composites will be described.

In this work, the electrical explosion of wire in liquid and subsequent spark plasma sintering (SPS) was introduced for the fabrication of Ni-graphite nanocomposites. The fabricated composite exhibited good enhancements in mechanical properties, such as yield strength and hardness, but reduced the ductility in comparison with that of nickel. The as-synthesized Ni-graphite (5 vol.% graphite) nanocomposite exhibited a compressive yield strength of 275 MPa (about 1.6 times of SPS-processed monolithic nickel ~170 MPa) and elongation to failure ~22%. The hardness of Nigraphite composite had a value of 135.46 HV, which is about 1.3 times higher than that of pure SPS-processed Ni (105.675 HV). In terms of processing, this work demonstrated that this processing route is a novel, simple, and low-cost method for the synthesis of nickel-graphite composites.

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• Top-down strategies for achieving high-quality graphene: Recent advancements
  Arpana Agrawal
  Journal of Industrial and Engineering Chemistry.2025; 142: 103.     CrossRef
• Electrodeposition of nickel-titanium dioxide coatings and powders from aqueous sulfate solutions
  Tazhibayeva Aigerim Shotaevna, Bayeshova Azhar Kospanovna, Bayeshov Abduali, Osińska Małgorzata
  Polyhedron.2025; 277: 117571.     CrossRef

In this study, the formation, microstructure, and wear properties of Colmonoy 88 (Ni-17W-15Cr-3B-4Si wt.%) + Stellite 1 (Co-32Cr-17W wt.%) coating layers fabricated by high-velocity oxygen fuel (HVOF) spraying are investigated. Colmonoy 88 and Stellite 1 powders were mixed at a ratio of 1:0 and 5:5 vol.%. HVOF sprayed selffluxing composite coating layers were fabricated using the mixed powder feedstocks. The microstructures and wear properties of the composite coating layers are controlled via a high-frequency heat treatment. The two coating layers are composed of γ-Ni, Ni₃B, W₂B, and Cr₂₃C₆ phases. Co peaks are detected after the addition of Stellite 1 powder. Moreover, the WCrB2 hard phase is detected in all coating layers after the high-frequency heat treatment. Porosities were changed from 0.44% (Colmonoy 88) to 3.89% (Colmonoy 88 + ST#1) as the content of Stellite 1 powder increased. And porosity is denoted as 0.3% or less by inducing high-frequency heat treatment. The wear results confirm that the wear property significantly improves after the high-frequency heat treatment, because of the presence of wellcontrolled defects in the coating layers. The wear surfaces of the coated layers are observed and a wear mechanism for the Ni-based self-fluxing composite coating layers is proposed.

To improve the mechanical properties of aluminum, graphene has been used as a reinforcing material, yielding graphene-reinforced aluminum matrix composites (GRAMCs). Dispersion of graphene materials is an important factor that affects the properties of GRAMCs, which are mainly manufactured by mechanical mixing methods such as ball milling. However, the use of only mechanical mixing process is limited to achieve homogeneous dispersion of graphene. To overcome this problem, in this study, we have prepared composite materials by coating aluminum particles with graphene by a self-assembly reaction using poly vinylalcohol and ethylene diamine as coupling agents. The scanning electron microscopy and Fourier-transform infrared spectroscopy results confirm the coating of graphene on the Al surface. Bulk density of the sintered composites by spark plasma sintering achieved a relative density of over 99% up to 0.5 wt.% graphene oxide content.

TiO₂-particles containing Co grains are fabricated via thermal hydrogenation and selective oxidation of Ti-Co alloy. For comparison, TiO₂-Co composite powders are prepared by two kinds of methods which were the mechanical carbonization and oxidation process, and the conventional mixing process. The microstructural characteristics of the prepared composites are analyzed by X-ray diffraction, field-emission scattering electron microscopy, and transmission electron microscopy. In addition, the composite powders are sintered at 800°C by spark plasma sintering. The flexural strength and fracture toughness of the sintered samples prepared by thermal hydrogenation and mechanical carbonization are found to be higher than those of the samples prepared by the conventional mixing process. Moreover, the microstructures of sintered samples prepared by thermal hydrogenation and mechanical carbonization processes are found to be similar. The difference in the mechanical properties of sintered samples prepared by thermal hydrogenation and mechanical carbonization processes is attributed to the different sizes of metallic Co particles in the samples.

An artificial neural network (ANN) model is developed for the analysis and simulation of correlation between flake powder metallurgy parameters and properties of AA2024-SiC nanocomposites. The input parameters of the model are AA 2024 matrix size, ball milling time, and weight percentage of SiC nanoparticles and the output parameters are density and hardness. The model can predict the density and hardness of the unseen test data with a correlation of 0.986 beyond the experimental data. A user interface is designed to predict properties at new instances. We have used the model to simulate the individual as well as the combined influence of parameters on the properties. Moreover, we have analyzed the calculated results from the powder metallurgical point of view. The developed model can be used as a guide for further composite development.

The aluminum (Al)/copper oxide (CuO) complex is known as the most promising material for thermite reactions, releasing a high heat and pressure through ignition or thermal heating. To improve the reaction rate and wettability for handling safety, nanosized primary particles are applied on Al/CuO composite for energetic materials in explosives or propellants. Herein, graphene oxide (GO) is adopted for the Al/CuO composites as the functional supporting materials, preventing a phase-separation between solvent and composites, leading to a significantly enhanced reactivity. The characterizations of Al/CuO decorated on GO(Al/CuO/GO) are performed through scanning electron microscopy, transmission electron microscopy, and energy dispersive X-ray spectroscopy mapping analysis. Moreover, the functional bridging between Al/CuO and GO is suggested by identifying the chemical bonding with GO in X-ray photoelectron spectroscopy analysis. The reactivity of Al/CuO/GO composites is evaluated by comparing the maximum pressure and rate of the pressure increase of Al/CuO and Al/CuO/GO. The composites with a specific concentration of GO (10 wt%) demonstrate a well-dispersed mixture in hexane solution without phase separation.

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• Controlling Particle Size of Recycled Copper Oxide Powder for Copper Thermite Welding Characteristics
  Hansung Lee, Minsu Kim, Byungmin Ahn
  journal of Korean Powder Metallurgy Institute.2023; 30(4): 332.     CrossRef

In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and 2.0 × 10⁻⁵ mm³/Nm, respectively. It is suggested that the increase of the volume fractions of (Cr,Fe)₇C₃ and NbC phases in the second welding layer enhances the hardness and wear resistance.

Piezoelectric energy harvesting technology is attracting attention, as it can be used to convert more accessible mechanical energy resources to periodic electricity. Recent developments in the field of piezoelectric energy harvesters (PEHs) are associated with nanocomposites made from inorganic piezoelectric nanomaterials and organic elastomers. Here, we used the BaTiO₃ nanoparticles and piezoelectric poly(vinylidene fluoride) (PVDF) polymeric matrix to fabricate the nanocomposites-based PEH to improve the output performance of PEHs. The piezoelectric nanocomposite is produced by dispersing the inorganic piezo-ceramic nanoparticles inside an organic piezo-polymer and subsequently spin-coat it onto a metal plate. The fabricated organic-inorganic piezoelectric nanocomposite-based PEH harvested the output voltage of ~1.5 V and current signals of ~90 nA under repeated mechanical pushings: these values are compared to those of energy devices made from non-piezoelectric polydimethylsiloxane (PDMS) elastomers and supported by a multiphysics simulation software.

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• Development and Characterization of Hafnium-Doped BaTiO3 Nanoparticle-Based Flexible Piezoelectric Devices
  HakSu Jang, Hyeon Jun Park, Gwang Hyeon Kim, Gyoung-Ja Lee, Jae-Hoon Ji, Donghun Lee, Young Hwa Jung, Min-Ku Lee, Changyeon Baek, Kwi-Il Park
  JOURNAL OF SENSOR SCIENCE AND TECHNOLOGY.2024; 33(1): 34.     CrossRef
• Enhanced energy harvesting of fibrous composite membranes via plasma-piezopolymer interaction
  Hyeon Jun Park, Bitna Bae, HakSu Jang, Dong Yeol Hyeon, Dong Hun Lee, Gwang Hyun Kim, Cheol Min Kim, Nagamalleswara Rao Alluri, Changyeon Baek, Min-Ku Lee, Gyoung-Ja Lee, Kwi-Il Park
  Nano Energy.2024; 131: 110299.     CrossRef
• Effects of Mixing Ratio and Poling on Output Characteristics of BaTiO3-Poly Vinylidene Fluoride Composite Piezoelectric Generators
  Hee-Tae Kim, Sang-Shik Park
  Korean Journal of Materials Research.2023; 33(12): 517.     CrossRef
• Stretchable Sensor Array Based on Lead-Free Piezoelectric Composites Made of BaTiO3 Nanoparticles and Polymeric Matrix
  Jun Ho Bae, Seong Su Ham, Sung Cheol Park, Kwi-Il Park
  JOURNAL OF SENSOR SCIENCE AND TECHNOLOGY.2022; 31(5): 312.     CrossRef
• Flexible Energy Harvester Made of Organic-Inorganic Hybrid Piezoelectric Nanocomposite
  Yu Jeong Kwon, Dong Yeol Hyeon, Kwi-Il Park
  Korean Journal of Materials Research.2019; 29(6): 371.     CrossRef

In aluminum brazing processes, corrosive flux, which is used in preventing oxidation, is currently raising environmental concerns because it generates many pollutants such as dioxin. The brazing process involving noncorrosive flux is known to encounter difficulties because the melting temperature of the flux is similar to that of the base material. In this study, a new brazing filler material is developed based on aluminum and non-corrosive flux composite powder. To minimize the interference of consolidation aluminum alloy powder by the flux, the flux is intentionally embedded in the aluminum alloy powder using a mechanical milling process. This study demonstrates that the morphology of the composite powder can be varied according to the mixing process, and this significantly affects the relative density and mechanical properties of the final filler samples.

With the recent remarkable improvements in the average speeds of contemporary trains, a necessity has arisen for the development of new friction modifiers to improve adhesion characteristics at the wheel-rail interface. The friction modifier must be designed to reduce slippage or sliding of the trains’ wheels on the rails under conditions of rapid acceleration or braking without excessive rolling contact wear. In this study, a novel composite material consisting of metal, ceramic, and polymer is proposed as a friction modifier to improve adhesion between wheels and rails. A blend of Al-6Cu-0.5Mg metallic powder, Al₂O₃ ceramic powder, and Bakelite-based polymer in various weight-fractions is hot-pressed at 150°C to form a bulk composite material. Variation in the adhesion coefficient is evaluated using a high-speed wheel-rail friction tester, with and without application of the composite friction modifier, under both dry and wet conditions. The effect of varying the weighting fractions of metal and ceramic friction powders is detailed in the paper.

Molybdenum silicide has gained interest for high temperature structural applications. However, poor fracture toughness at room temperatures and low creep resistance at elevated temperatures have hindered its practical applications. This study uses a novel powder metallurgical approach applied to uniformly mixed molybdenum silicidebased composites with silicon carbide. The degree of powder mixing with different ball milling time is also demonstrated by Voronoi diagrams. Core-shell composite powder with Mo nanoparticles as the shell and β-SiC as the core is prepared via chemical vapor transport. Using this prepared core-shell composite powder, the molybdenum silicide-based composites with uniformly dispersed β-SiC are fabricated using pressureless sintering. The relative density of the specimens sintered at 1500°C for 10 h is 97.1%, which is similar to pressure sintering owing to improved sinterability using Mo nanoparticles.

The hydrogen reduction behavior of MoO₃-CuO powder mixture for the synthesis of homogeneous Mo-20 wt% Cu composite powder is investigated. The reduction behavior of ball-milled powder mixture is analyzed by XRD and temperature programmed reduction method at various heating rates in Ar-10% H₂ atmosphere. The XRD analysis of the heat-treated powder at 300°C shows Cu, MoO₃, and Cu₂MoO₅ phases. In contrast, the powder mixture heated at 400°C is composed of Cu and MoO₂ phases. The hydrogen reduction kinetic is evaluated by the amount of peak shift with heating rates. The activation energies for the reduction, estimated by the slope of the Kissinger plot, are measured as 112.2 kJ/mol and 65.2 kJ/mol, depending on the reduction steps from CuO to Cu and from MoO₃ to MoO₂, respectively. The measured activation energy for the reduction of MoO₃ is explained by the effect of pre-reduced Cu particles. The powder mixture, hydrogen-reduced at 700°C, shows the dispersion of nano-sized Cu agglomerates on the surface of Mo powders.

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• Synthesis of Mo-Cu nanocomposite powder by hydrogen reduction of copper nitrate coated MoO3 powder mixture
  Ji Won Choi, Ji Young Kim, Youngmin Kim, Eui Seon Lee, Sung-Tag Oh
  Materials Letters.2024; 377: 137565.     CrossRef
• Fabrication of Porous Mo-Cu by Freeze Drying and Hydrogen Reduction of Metal Oxide Powders
  Hyunji Kang, Ju-Yeon Han, Sung-Tag Oh
  Journal of Korean Powder Metallurgy Institute.2019; 26(1): 1.     CrossRef
• Hydrogen Reduction Behavior and Microstructure Characteristics of Ball-milled CuO-Co₃O₄ Powder Mixtures
  Ju-Yeon Han, Gyuhwi Lee, Hyunji Kang, Sung-Tag Oh
  Journal of Korean Powder Metallurgy Institute.2019; 26(5): 410.     CrossRef

Composites of P25 TiO₂ and hexagonal WO₃ nanorods are synthesized through ball-milling in order to study photocatalytic properties. Various composites of TiO₂/WO₃ are prepared by controlling the weight percentages (wt%) of WO₃, in the range of 1–30 wt%, and milling time to investigate the effects of the composition ratio on the photocatalytic properties. Scanning electron microscopy, x-ray diffraction, and transmission electron microscopy are performed to characterize the structure, shape and size of the synthesized composites of TiO₂/WO₃. Methylene blue is used as a test dye to analyze the photocatalytic properties of the synthesized composite material. The photocatalytic activity shows that the decomposition efficiency of the dye due to the photocatalytic effect is the highest in the TiO₂/WO₃ (3 wt%) composite, and the catalytic efficiency decreases sharply when the amount of WO₃ is further increased. As the amount of WO₃ added increases, dye-removal by adsorption occurs during centrifugation, instead of the decomposition of dyes by photocatalysts. Finally, TiO₂/WO₃ (3 wt%) composites are synthesized with various milling times. Experimental results show that the milling time has the best catalytic efficiency at 30 min, after which it gradually decreases. There is no significant change after 1 hour.

Plastic pollution is threatening human health and ecosystems, resulting in one of the biggest challenges that humanity has ever faced. Therefore, this study focuses on the preparation of macroporous carbon from biowaste (MC)-supported manganese oxide (MnO₂) as an efficient, reusable, and robust catalyst for the recycling of poly(ethylene terephthalate) (PET) waste. As-prepared MnO₂/MC composites have a hierarchical pore network and a large surface area (376.16 m²/g) with a narrow size distribution. MnO₂/MC shows a maximum yield (98%) of bis(2-hydroxyethyl)terephthalate (BHET) after glycolysis reaction for 120 min. Furthermore, MnO₂/MC can be reused at least nine times with a negligible decrease in BHET yield. Based on this remarkable catalytic performance, we expect that MnO₂-based heterogeneous catalysts have the potential to be introduced into the PET recycling industry.

Multi-walled carbon nanotube (MWCNT)–copper (Cu) composites are successfully fabricated by a combination of a binder-free wet mixing and spark plasma sintering (SPS) process. The SPS is performed under various conditions to investigate optimized processing conditions for minimizing the structural defects of CNTs and densifying the MWCNT–Cu composites. The electrical conductivities of MWCNT–Cu composites are slightly increased for compositions containing up to 1 vol.% CNT and remain above the value for sintered Cu up to 2 vol.% CNT. Uniformly dispersed CNTs in the Cu matrix with clean interfaces between the treated MWCNT and Cu leading to effective electrical transfer from the treated MWCNT to the Cu is believed to be the origin of the improved electrical conductivity of the treated MWCNT–Cu composites. The results indicate the possibility of exploiting CNTs as a contributing reinforcement phase for improving the electrical conductivity and mechanical properties in the Cu matrix composites.

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• Proposing Machine Learning Models Suitable for Predicting Open Data Utilization
  Junyoung Jeong, Keuntae Cho
  Sustainability.2024; 16(14): 5880.     CrossRef

In order to expand the application of oxide dispersion-strengthened (ODS) steel, a composite material is manufactured by adding mechanically alloyed ODS steel powder to conventional steel and investigated in terms of microstructure and wear properties. For comparison, a commercial automobile part material is also tested. Initial microstructural observations confirm that the composite material with added ODS steel contains i) a pearlitic Fe matrix area and ii) an area with Cr-based carbides and ODS steel particles in the form of a Fe-Fe3C structure. In the commercial material, various hard Co-, Fe-Mo-, and Cr-based particles are present in a pearlitic Fe matrix. Wear testing using the VSR engine simulation wear test confirms that the seatface widths of the composite material with added ODS steel and the commercial material are increased by 24% and 47%, respectively, with wear depths of 0.05 mm and 0.1 mm, respectively. The ODS steel-added composite material shows better wear resistance. Post-wear-testing surface and cross-sectional observations show that particles in the commercial material easily fall off, while the ODS steel-added material has an even, smooth wear surface.

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• First principles determination of formation of a Cr shell on the interface between Y–Ti–O nanoparticles and a ferritic steel matrix
  Ki-Ha Hong, Jae Bok Seol, Jeoung Han Kim
  Applied Surface Science.2019; 481: 69.     CrossRef
• Thermal Properties and Microstructural Changes of Fe-Co System Valve Seat Alloy by High Densification Process
  In-Shup Ahn, Dong-Kyu Park, Kwang-Bok Ahn, Seoung-Mok Shin
  Journal of Korean Powder Metallurgy Institute.2019; 26(2): 112.     CrossRef

Porous Cu with a dispersion of nanoscale Al₂O₃ particles is fabricated by freeze-drying CuO-Al₂O₃/camphene slurry and sintering. Camphene slurries with CuO-Al₂O₃ contents of 5 and 10 vol% are unidirectionally frozen at -30°C, and pores are generated in the frozen specimens by camphene sublimation during air drying. The green bodies are sintered for 1 h at 700°C and 800°C in H₂ atmosphere. The sintered samples show large pores of 100 μm in average size aligned parallel to the camphene growth direction. The internal walls of the large pores feature relatively small pores of ~10 μm in size. The size of the large pores decreases with increasing CuO-Al₂O₃ content by the changing degree of powder rearrangement in the slurry. The size of the small pores decreases with increasing sintering temperature. Microstructural analysis reveals that 100-nm Al₂O₃ particles are homogeneously dispersed in the Cu matrix. These results suggest that a porous composite body with aligned large pores could be fabricated by a freeze-drying and H₂ reducing process.

SiC-based composite materials with light weight, high durability, and high-temperature stability have been actively studied for use in aerospace and defense applications. Moreover, environmental barrier coating (EBC) technologies using oxide-based ceramic materials have been studied to prevent chemical deterioration at a high temperature of 1300°C or higher. In this study, an ytterbium silicate material, which has recently been actively studied as an environmental barrier coating because of its high-temperature chemical stability, is fabricated on a sintered SiC substrate. Yb₂O₃ and SiO₂ are used as the raw starting materials to form ytterbium disilicate (Yb₂Si₂O₇). Suspension plasma spraying is applied as the coating method. The effect of the mixing method on the particle size and distribution, which affect the coating formation behavior, is investigated using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), and X-ray diffraction (XRD) analysis. It is found that the originally designed compounds are not effectively formed because of the refinement and vaporization of the raw material particles, i.e., SiO₂, and the formation of a porous coating structure. By changing the coating parameters such as the deposition distance, it is found that a denser coating structure can be formed at a closer deposition distance.

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• Fabrication, Microstructure and Adhesive Properties of BCuP-5 Filler Metal/Ag Plate Composite by using Plasma Spray Process
  Seong-June Youn, Young-Kyun Kim, Jae-Sung Park, Joo-Hyun Park, Kee-Ahn Lee
  Journal of Korean Powder Metallurgy Institute.2020; 27(4): 333.     CrossRef

A Nanosized WO₃ and CuO powder mixture is prepared using novel high-energy ball milling in a bead mill to obtain a W-Cu nanocomposite powder, and the effect of milling time on the structural characteristics of WO₃-CuO powder mixtures is investigated. The results show that the ball-milled WO₃-CuO powder mixture reaches at steady state after 10 h milling, characterized by the uniform and narrow particle size distribution with primary crystalline sizes below 50 nm, a specific surface area of 37 m²/g, and powder mean particle size (D₅₀) of 0.57 μm. The WO₃-CuO powder mixtures milled for 10 h are heat-treated at different temperatures in H₂ atmosphere to produce W-Cu powder. The XRD results shows that both the WO₃ and CuO phases can be reduced to W and Cu phases at temperatures over 700°C. The reduced W-Cu nanocomposite powder exhibits excellent sinterability, and the ultrafine W-Cu composite can be obtained by the Cu liquid phase sintering process.

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• Morphological Characteristics of W/Cu Composite Nanoparticles with Complex Phase Structure Synthesized via Reactive Radio Frequency (RF) Thermal Plasma
  Chulwoong Han, Song-Yi Kim, Soobin Kim, Ji-Woon Lee
  Metals.2024; 14(9): 1070.     CrossRef

Microstructure, electric, and thermal properties of the Ta-Cu composite is evaluated for the application in electric contact materials. This material has the potential to be used in a medium for a high current range of current conditions, replacing Ag-MO, W, and WC containing materials. The optimized SPS process conditions are a temperature of 900°C for a 5 min holding time under a 30 MPa mechanical pressure. Comparative research is carried out for the calculated and actual values of the thermal and electric properties. The range of actual thermal and electric properties of the Ta-Cu composite are 50~300W/mk and 10~90 %IACS, respectively, according to the compositional change of the 90 to 10 wt% Ta-Cu system. The results related to the electric contact properties, suggest that less than 50 wt% of Ta compositions are possible in applications of electric contact materials.

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• Formation mechanism, microstructural features and dry-sliding behaviour of “Bronze/WC carbide” composite synthesised by atmospheric pulsed-plasma deposition
  V.G. Efremenko, Yu.G. Chabak, V.I. Fedun, K. Shimizu, T.V. Pastukhova, I. Petryshynets, A.M. Zusin, E.V. Kudinova, B.V. Efremenko
  Vacuum.2021; 185: 110031.     CrossRef

Fe₃O₄/Fe/graphene nanocomposite powder is synthesized by electrical wire explosion of Fe wire and dispersed graphene in deionized water at room temperature. The structural and electrochemical characteristics of the powder are characterized by the field-emission scanning electron microscopy, X-ray diffraction, Raman spectroscopy, field-emission transmission electron microscopy, cyclic voltammetry, and galvanometric discharge-charge method. For comparison, Fe₃O₄/Fe nanocomposites are fabricated under the same conditions. The Fe₃O₄/Fe nanocomposite particles, around 15-30 nm in size, are highly encapsulated in a graphene matrix. The Fe₃O₄/Fe/graphene nanocomposite powder exhibits a high initial charge specific capacity of 878 mA/g and a high capacity retention of 91% (798 mA/g) after 50 cycles. The good electrochemical performance of the Fe₃O₄/Fe/graphene nanocomposite powder is clearly established by comparison of the results with those obtained for Fe₃O₄/Fe nanocomposite powder and is attributed to alleviation of volume change, good distribution of electrode active materials, and improved electrical conductivity upon the addition of graphene.

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• Preparation of magnetic metal and graphene hybrids with tunable morphological, structural and magnetic properties
  Kyunbae Lee, Joonsik Lee, Byung Mun Jung, Byeongjin Park, Taehoon Kim, Sang Bok Lee
  Applied Surface Science.2019; 478: 733.     CrossRef

The formation mechanism and photocatalytic properties of a multiwalled carbon nanotube (MWCNT)/TiO₂- based nanotube (TNTs) composite are investigated. The CNT/TNT composite is synthesized via a solution chemical route. It is confirmed that this 1-D nanotube composite has a core-shell nanotubular structure, where the TNT surrounds the CNT core. The photocatalytic activity investigated based on the methylene blue degradation test is superior to that of with pure TNT. The CNTs play two important roles in enhancing the photocatalytic activity. One is to act as a template to form the core-shell structure while titanate nanosheets are converted into nanotubes. The other is to act as an electron reservoir that facilitates charge separation and electron transfer from the TNT, thus decreasing the electronhole recombination efficiency.

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• Low-Dimensional Carbon and Titania Nanotube Composites via a Solution Chemical Process and Their Nanostructural and Electrical Properties for Electrochemical Devices
  Sunghun Eom, Sung Hun Cho, Tomoyo Goto, Myoung Pyo Chun, Tohru Sekino
  ACS Applied Nano Materials.2019; 2(10): 6230.     CrossRef

Carbonyl iron (CI) is successfully incorporated as an additive into a polystyrene (PS) matrix via a highenergy ball milling method, under an n-hexane medium with volume fractions between 1% and 5% for electromagnetic interference shielding applications by the combination of magnetic CI and an insulating PS matrix. The morphology and the dispersion of CI are investigated by field emission scanning electron microscopy, which indicates a uniform distribution of CI in the PS matrix after 2 h of milling. The thermal behavior results indicate no significant degradation of the PS when there is a slight increase in the onset temperature with the addition of CI powder, when compared to the as-received PS pellet. After milling, there are no interactions between the CI and the PS matrix, as confirmed by Fourier transformed infrared spectroscopy. In this study, the milled CI-PS powder is extruded to make filaments, and can have potential applications in the 3-D printing industry.

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• Progress toward sustainable polymer technologies with ball-mill grinding
  Antonio Rizzo, Gregory I. Peterson
  Progress in Polymer Science.2024; 159: 101900.     CrossRef

In this study, bulk nickel-carbon nanotube (CNT) nanocomposites are synthesized by a novel method which includes a combination of ultrasonication, electrical explosion of wire in liquid and spark plasma sintering. The mechanical characteristics of the bulk Ni-CNT composites synthesized with CNT contents of 0.7, 1, 3 and 5 wt.% are investigated. X-ray diffraction, optical microscopy and field emission scanning electron microscopy techniques are used to observe the different phases, morphologies and structures of the composite powders as well as the sintered samples. The obtained results reveal that the as-synthesized composite exhibits substantial enhancement in the microhardness and values more than 140 HV are observed. However an empirical reinforcement limit of 3 wt.% is determined for the CNT content, beyond which, there is no significant improvement in the mechanical properties.

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• Fabrication of nanocomposites by electric explosion of stainless steel capillaries filled with carbon nanotubes
  Tao Jiang, Zhongyu Hou
  Applied Surface Science.2020; 513: 145824.     CrossRef
• Effect of a nano-sized TiC particle addition on the flow-assisted corrosion resistance of SA 106B carbon steel
  Jin-Ju Park, Eun-Kwang Park, Gyoung-Ja Lee, Chang-Kyu Rhee, Min-Ku Lee
  Applied Surface Science.2017; 415: 143.     CrossRef

Fe-30 wt% TiC composite powders are fabricated by in situ reaction synthesis after planetary ball milling of (Fe, TiH₂, Carbon) powder mixture. Two sintering methods of a pressureless sintering and a spark-plasma sintering are tested to densify the Fe-30 wt% TiC composite powder compacts. Pressureless sintering is performed at 1100, 1200 and 1300°C for 1-3 hours in a tube furnace under flowing argon gas atmosphere. Spark-plasma sintering is carried out under the following condition: sintering temperature of 1050°C, soaking time of 10 min, sintering pressure of 50 MPa, heating rate of 50°C/min, and in a vacuum of 0.1 Pa. The curves of shrinkage and its derivative (shrinkage rate) are obtained from the data stored automatically during sintering process. The densification behaviors are investigated from the observation of fracture surface and cross-section of the sintered compacts. The pressureless-sintered powder compacts are not densified even after sintering at 1300°C for 3 h, which shows a relative denstiy of 66.9%. Spark-plasma sintering at 1050°C for 10 min exhibits nearly full densification of 99.6% relative density under the sintering pressure of 50 MPa.

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• Abrasive Wear Performance of Spherical Hierarchical Structured TiC/High-Manganese Steel Composites
  Tao He, Shengnian Zhao, Dehong Lu, Yehua Jiang, Mojin Zhou
  Materials.2024; 18(1): 130.     CrossRef
• Effect of TiC particle size on high temperature oxidation behavior of TiC reinforced stainless steel
  Yeong-Hwan Lee, Sungmin Ko, Hyeonjae Park, Donghyun Lee, Sangmin Shin, Ilguk Jo, Sang-Bok Lee, Sang-Kwan Lee, Yangdo Kim, Seungchan Cho
  Applied Surface Science.2019; 480: 951.     CrossRef
• Effect of TiC addition on surface oxidation behavior of SKD11 tool steel composites
  Seungchan Cho, Ilguk Jo, Heebong Kim, Hyuk-Tae Kwon, Sang-Kwan Lee, Sang-Bok Lee
  Applied Surface Science.2017; 415: 155.     CrossRef

WS₂-W-WC embedded carbon nanofiber composites were fabricated by using electrospinning method for use in high-performance supercapacitors. In order to obtain optimum electrochemical properties for supercapacitors, WS₂ nanoparticles were used as precursors and the amounts of WS₂ precursors were controlled to 4 wt% (sample A) and 8 wt% (sample B). The morphological, structural, and chemical properties of all samples were investigated by means of field emission photoelectron spectroscopy, transmission electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy. These results demonstrated that the embedded phases of samples A and B were changed from WS₂ to WS₂-W-WC through carbothermal reaction during carbonization process. In particular, sample B presented high specific capacitance (~119.7 F/g at 5 mV/s), good high-rate capacitance (~60.5%), and superb cycleability. The enhanced electrochemical properties of sample B were explained by the synergistic effect of the using 1-D structure supports, increase of specific surface area, and improved conductivity from formation of W and WC phases.

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• WS2 Nanoparticles Embedded in Carbon Nanofibers for a Pseudocapacitor
  Ki-Wook Sung, Jung Soo Lee, Tae-Kum Lee, Hyo-Jin Ahn
  Korean Journal of Materials Research.2021; 31(8): 458.     CrossRef

The composite of porous silicon (Si) and amorphous carbon (C) is prepared by pyrolysis of a nano-porous Si + pitch mixture. The nano-porous Si is prepared by mechanical milling of magnesium powder with silicon monoxide (SiO) followed by removal of MgO with hydrochloric acid (etching process). The Brunauer-Emmett-Teller (BET) surface area of porous Si (64.52 m²g⁻¹) is much higher than that before etching Si/MgO (4.28 m²g⁻¹) which indicates pores are formed in Si after the etching process. Cycling stability is examined for the nano-porous Si + C composite and the result is compared with the composite of nonporous Si + C. The capacity retention of the former composite is 59.6% after 50 charge/discharge cycles while the latter shows only 28.0%. The pores of Si formed after the etching process is believed to accommodate large volumetric change of Si during charging and discharging process.

W-10vol.%ZrC composites reinforced by micrometric and nanosized ZrC particles were prepared by hot-pressing of 25 MPa for 2 h at 1900°C. The effect of ZrC particle size on microstructure and mechanical properties at room temperature and elevated temperatures was investigated by X-ray diffraction analysis, scanning electron microscope and transmission electron microscope observations and the flexural strength test of the W-ZrC composite. Microstructural analysis of the W-ZrC composite revealed that nanosized ZrC particles were homogeneously dispersed in the W matrix inhibiting W grain growth compared to W specimen with micrometric ZrC particle. As a result, its flexural strength was significantly improved. The flexural strength at room temperature for W-ZrC composite using nanosized ZrC particle being 740 MPa increased by around 2 times than that of specimen using micrometric ZrC particle which was 377 MPa. The maximum strength of 935 MPa was tested at 1200°C on the W composite specimen containing nanosized ZrC particle.

SnO₂-CoO/carbon-coated CoO core/shell nanowire composites were synthesized by using electrospinning and hydrothermal methods. In order to obtain SnO2-CoO/carbon-coated CoO core/shell nanowire composites, SnO₂-Co₃O₄ nanowire composites and SnO₂-Co₃O₄/polygonal Co₃O₄ core/shell nanowire composites are also synthesized. To demonstrate their structural, chemical bonding, and morphological properties, field-emission scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy were carried out. These results indicated that the morphologies and structures of the samples were changed from SnO₂-Co₃O₄ nanowires having cylindrical structures to SnO₂-Co₃O₄/Co₃O₄ core/shell nanowires having polygonal structures after a hydrothermal process. At last, SnO₂-CoO/carbon-coated CoO core/shell nanowire composites having irregular and high surface area are formed after carbon coating using a polypyrrole (PPy). Also, there occur phases transformation of cobalt phases from Co₃O₄ to CoO during carbon coating using a PPy under a argon atmosphere.

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• Co-Embedded Graphitic Porous Carbon Nanofibers for Pt-Free Counter Electrode in Dye-Sensitized Solar Cells
  혜란 안, 혜린 강, 효정 선, 지호 한, 효진 안
  Korean Journal of Materials Research.2015; 25(12): 672~677.     CrossRef
• Synthesis of Perforated Polygonal Cobalt Oxides usinga Carbon Nanofiber Template
  Dong-Yo Sin, Geon-Hyoung An, Hyo-Jin Ahn
  Journal of Korean Powder Metallurgy Institute.2015; 22(5): 350.     CrossRef